Atlas Copco BLM s r l F6X Controller Unit For MWR Wrenches User Manual Focus 60 Focus 61 User Guide

SALTUS Industrial Technique GmbH Controller Unit For MWR Wrenches Focus 60 Focus 61 User Guide

Users manual

User Guide Focus 60 / Focus 61 Atlas Copco Industrial Technique AB 9839 0211 01 2017-01 Edition 1.1
Focus 60 / Focus 61 User Guide Revision history 9839 0211 01 Edition 1.1 3 (106) Revision history Edition Date Author Description Reference Minimum Software version (ToolsTalk BLM) Reference Firmware version 1.0 11 October 2016 C. Pacente First issue 10.0.0 5.5.0.x 1.1 13 January 2017 C. Pacente Specifications updated (par. 1.3), System Overview updated (chapter 2), Focus 60 / Focus 61 Ethernet Ports updated (par. 4.4), Focus 60 / Focus 61 Barcode Scanner Interface (RS232) updated (par. 4.5), Focus 60 / Focus 61 I/O BUS (CAN) updated (par. 4.6), Focus 60 / Focus 61 Wave Flexible Antenna updated (par. 4.7), Software Installation updated (par. 5.1), Pset Configuration updated (par. 6.3), I/O Accessories updated (par. 6.6), Results Viewer updated (chapter 9), CBP added (chapter 13) 10.1.0 5.5.1.x Copyright Atlas Copco Industrial Technique AB NOTE: This User Guide may be altered without further notice. For further information log on to the Atlas Copco website: www.atlascopco.com NOTE: The programming software (ToolsTalk BLM) may be updated with no changes regarding the Focus 60 / Focus 61 functionalities. The Reference Firmware version requires a specific Software version (for further details refer to the above “Revision history” table). NOTE: In case of conflicts between translations of this User Guide, always refer to the official English version.
Table of Contents Focus 60 / Focus 61 User Guide 4 (106) 9839 0211 01 Edition 1.1 Table of Contents Table of Contents ..................................................................................................................... 4 1 INTRODUCTION ............................................................................................................... 7 1.1 About this Document ................................................................................................ 7 1.2 Reference Documents .............................................................................................. 8 1.3 Specifications ........................................................................................................... 8 1.4 EC Declaration of Conformity ................................................................................. 12 1.5 FCC/ IC .................................................................................................................. 13 2 SYSTEM OVERVIEW ...................................................................................................... 14 3 INSTALLATION INSTRUCTIONS ................................................................................... 18 3.1 Installing Focus 60 / Focus 61 ................................................................................ 18 4 USER INTERFACES ....................................................................................................... 20 4.1 Focus 60 / Focus 61 Display ................................................................................... 20 4.2 Focus 60 / Focus 61 Keyboard ............................................................................... 21 4.3 Focus 60 / Focus 61 LEDs ...................................................................................... 22 4.4 Focus 60 / Focus 61 Ethernet Ports ........................................................................ 23 4.5 Focus 60 / Focus 61 Barcode scanner Interface (RS232) .......................................... 24 4.6 Focus 60 / Focus 61 I / O BUS (CAN)..................................................................... 26 4.7 Focus 60 / Focus 61 Wave Flexible Antenna .......................................................... 28 5 WORKING WITH ToolsTalk BLM ................................................................................... 29 5.1 Software Installation ............................................................................................... 30 5.2 Software registration ............................................................................................... 34 5.3 Software upgrade ................................................................................................... 34 5.4 Connecting with the Focus 60 / Focus 61 ............................................................... 35 5.4.1 Menu list ................................................................................................................... 39 5.4.1.1 Enabling LOG Viewer ................................................................................ 39 5.4.1.2 Download LOG .......................................................................................... 41 5.4.1.3 ToolsTalk BLM Backup and Restore / Update .......................................... 41 5.4.1.3.1 Performing Backup ................................................................ 41 5.4.1.3.2 Performing Restore / Update ................................................ 43 5.4.2 Toolbar ..................................................................................................................... 46 5.4.3 Status bar................................................................................................................. 47 6 PROGRAMMING Focus 60 / Focus 61 .......................................................................... 48 6.1 Stations Configuration ............................................................................................ 50 6.2 Associating the MWR wrenches with Station(s) ...................................................... 52 6.3 Pset Configuration .................................................................................................. 58 6.4 Job Configuration ................................................................................................... 63 6.5 Identifier .................................................................................................................. 65 6.6 I/O Accessories ...................................................................................................... 68 7 EXECUTING TIGHTENING OPERATIONS ..................................................................... 77
Focus 60 / Focus 61 User Guide Table of Contents 9839 0211 01 Edition 1.1 5 (106) 8 LIVE MONITOR .............................................................................................................. 81 9 RESULTS VIEWER ........................................................................................................ 84 10 Focus 60 / Focus 61 SETTINGS .................................................................................... 89 10.1 Device Data ........................................................................................................... 89 10.2 Device Settings ...................................................................................................... 89 10.2.1 Focus 60 / Focus 61 Basic settings ......................................................................... 90 10.2.2 Result Filters Settings .............................................................................................. 91 10.2.3 Barcode Scanner Settings ....................................................................................... 91 10.2.4 Display Settings ....................................................................................................... 92 10.3 Network Adapters Configuration ............................................................................. 92 11 WORKING WITH Open Protocol ................................................................................... 93 11.1 Getting Result via Atlas Open Protocol .................................................................. 95 11.2 Starting a Job via Atlas Open Protocol by means of VIN or Identifier ..................... 97 12 WORKING WITH ToolsNet ............................................................................................ 99 13 CBP .............................................................................................................................. 100 14 MAINTENANCE ............................................................................................................ 101 14.1 Focus 60 / Focus 61 Cleaning .............................................................................. 101 14.2 Fuses Replacement ............................................................................................. 101 15 TROUBLESHOOTING GUIDE ...................................................................................... 104
Safety Information Focus 60 / Focus 61 User Guide 6 (106) 9839 0211 01 Edition 1.1 SAFETY INFORMATION WARNING: PLEASE READ CAREFULLY THE FOCUS 60 / FOCUS 61 SAFETY INFORMATION (No. 9834 4137 00) PRIOR TO USE THE PRODUCT AND PAY ATTENTION TO THE SAFETY INSTRUCTIONS PROVIDED.
Focus 60 / Focus 61 User Guide Introduction 9839 0211 01 Edition 1.1 7 (106) 1 INTRODUCTION 1.1 About this Document This document is a User Guide for the Focus 60 / Focus 61: it consists of the following main parts: Part Name Description Chapter 1 Introduction This chapter introduces this User Guide and provides the technical specifications for the Focus 60 / Focus 61. Chapter 2 System Overview This chapter introduces the Focus 60 / Focus 61 with its main functions. Chapter 3 Installation Instructions This chapter explains how to install the Focus 60 / Focus 61. Chapter 4 User Interfaces This chapter provides an overview of the user interfaces available on the Focus 60 / Focus 61. Chapter 5 Working with ToolsTalk BLM This chapter introduces the operations into the Focus 60 / Focus 61 management software. Chapter 6 Programming Focus 60 / Focus 61 This chapter drives the operator in programming the Focus 60 / Focus 61 in order to work on the production line. This includes creating the Pset for the MWR-TA and programming the Jobs. Chapter 7 Executing Tightening Operations This chapter explains how to execute tightening operations with MWR-TA connected with the Focus 60 / Focus 61. Chapter 8 Live Monitor This chapter explains how to view live results with ToolsTalk BLM. Chapter 9 Results Viewer This chapter explains how to review the results of the tightening operations with ToolsTalk BLM. Chapter 10 Focus 60 / Focus 61 Settings This chapter explains how to setup the Focus 60 / Focus 61. Chapter 11 Working with Open Protocol This chapter describes how to work with Atlas Open Protocol application. Chapter 12 Working with ToolsNet This chapter describes how to work with ToolsNet.
Introduction Focus 60 / Focus 61 User Guide 8 (106) 9839 0211 01 Edition 1.1 Part Name Description Chapter 13 CBP This chapter describes the CBP (output protocol). Chapter 14 Maintenance This chapter describes the required maintenance procedures for the Focus 60 / Focus 61. Chapter 15 Troubleshooting Guide This chapter explains how to solve the most common problems while working with the Focus 60 / Focus 61. 1.2 Reference Documents Hereunder a list of important documents, useful for a complete view of the product in all its applications:  Focus 60 / Focus 61 Safety Information (No. 9834 4137 00): Multilanguage Safety Information and Declaration of Conformity  MWR- TA and Charging Cradle MWR User Guide (No. 9839 0214 01)  MWR-TA Safety Information (No. 9834 4136 00): Multilanguage Safety Information and Declaration of Conformity  Charging Cradle MWR Safety Information (No. 9834 4138 00): Multilanguage Safety Information and Declaration of Conformity 1.3 Specifications TECHNICAL  Maximum accuracy error: + / - 1 % measurement  Angle measurement: Resolution → 0,00°  Results memory capacity: 20.000 (minimum)  Pset memory capacity: 10 (one Pset = one MWR-TA)  Maximum number of identifier strings: 3 strings (33 characters total)  Units of Measurement supported: Nm, ft-lbs, in-lbs, ozf ft, ozf in, kgf cm, kgf m  Average radio range: 10m POWER SUPPLY  Input power: 100-240 VAC with 50/60 Hz  AC Power Consumption: 25 W (maximum)
Focus 60 / Focus 61 User Guide Introduction 9839 0211 01 Edition 1.1 9 (106) DIMENSIONS The unit of the dimensions is in mm. INTERFACES  Ethernet ports  Barcode Scanner interface (RS232)  I / O BUS (CAN)  Wave Flexible Antenna connector  Radio module frequencies: Country Number Channel Frequency [MHz] Data rate [bit/s] Europe 1 51 868.034 38400 2 56 868.297 38400 3 60 868.502 38400 4 64 868.706 38400 5 69 869.006 38400 6 76 869.273 38400
Introduction Focus 60 / Focus 61 User Guide 10 (106) 9839 0211 01 Edition 1.1 Country Number Channel Frequency [MHz] Data rate [bit/s] 7 82 869.573 38400 8 84 869.840 38400 9 51 868.034 19200 10 56 868.297 19200 11 60 868.502 19200 12 64 868.706 19200 13 69 869.006 19200 14 76 869.273 19200 15 82 869.573 19200 16 84 869.840 19200 USA 1 2 902.791 38400 2 9 906.478 38400 3 10 907.004 38400 4 17 910.691 38400 5 20 912.271 38400 6 31 918.064 38400 7 32 918.590 38400 8 46 925.963 38400 9 2 902.791 19200 10 9 906.478 19200 11 10 907.004 19200 12 17 910.691 19200 13 20 912.271 19200 14 31 918.064 19200 15 32 918.590 19200 16 46 925.963 19200
Focus 60 / Focus 61 User Guide Introduction 9839 0211 01 Edition 1.1 11 (106) ENVIRONMENTAL CONDITIONS Comply with the following environmental conditions during the operations:  Indoor Use ONLY  Environmental Class: II  IP Index according to EN IEC 60529: IP21  Room Temperature: 5 °C to 40 °C (41 °F to 104 °F)  Maximum relative humidity 80% for temperature up to 31 °C (88 °F) decreasing linearly to 50% relative humidity at 40 °C (104 °F)  Altitude: Up to 2000m SYSTEM REQUIREMENTS Hereunder are the PC minimum requirements for installation of Focus 60 / Focus 61 Management Software (ToolsTalk BLM):  Processor: 400 MHz (800 MHz or above recommended)  Memory: 256 Mb or above  Hard disk space: 610 Mb (1 Gb recommended)  Display: 1024 x 768, High Color (16-bit)  Operating Systems: Windows XP Service Pack 3 (SP3), Windows 7, Windows 8.1, Windows 10  Internet Explorer 5.01 or later (required for installation of the .NET Framework)  Windows Installer 3.1  Microsoft Excel 2007 or later (required to view the exported file with the tightening results) NOTE: A system should meet these or the minimum requirements for the operating system, whichever is higher.
Introduction Focus 60 / Focus 61 User Guide 12 (106) 9839 0211 01 Edition 1.1 1.4 EC Declaration of Conformity The Focus 60 / Focus 61 is in conformity with the requirements of the council Directives on 06/22/1998 on the approximation of the laws of the Member States relating:  2014/30/EC EMC Directive – Electromagnetic Compatibility  2011/65/EC ROHS Directive – Risk of Hazardous Substances  1999/05/EC R&TTE Directive – Radio and Telecommunications Terminal Equipment  2014/35/EC LVD – Low Voltage Directive The Focus 60 / Focus 61 complies with the following harmonized standards: Emission  ETSI EN 301 489-3 v1.6.1 Electromagnetic compatibility and Radio spectrum Matters (ERM); Electromagnetic Compatibility (EMC) standard for radio equipment and services; Part 3: Specific conditions for Short-Range Devices (SRD) operating on frequencies between 9 kHz and 246 GHz  EN 61000-3-2:2006 + A1:2009 + A2:2009 Harmonic current emissions  EN 61000-3-3:2008 Voltage changes, voltage fluctuations and flicker Immunity  ETSI EN 301 489-3 v1.6.1 Electromagnetic compatibility and Radio spectrum Matters (ERM); Electromagnetic Compatibility (EMC) standard for radio equipment and services; Part 3: Specific conditions for Short-Range Devices (SRD) operating on frequencies between 9 kHz and 246 GHz  EN 61000-4-2:2009 Electrostatic discharge immunity test (ESD)  EN 61000-4-3:2006 + A1:2008 + A2:2010 Radiated, radio-frequency, electromagnetic field immunity test  EN 61000-4-4:2004 + A1:2010 Electrical fast transient / burst immunity test (BURST)  EN 61000-4-5:2006 Surge immunity test (Surge)  EN 61000-4-6:2009 Immunity to conducted disturbances, induced by radio-frequencies fields  EN 61000-4-11:2004 Voltage dips, short interruptions and voltage variations immunity test
Focus 60 / Focus 61 User Guide Introduction 9839 0211 01 Edition 1.1 13 (106) NOTE: Connect the SIP/SOP of the Focus 60 / Focus 61 ONLY with devices in compliance with the following harmonized standards:  IEC EN 60950-1:2005 + A1:2009 + A2:2013 Safety of electronic equipment within the field of audio/video, information technology and communication technology. General requirements.  IEC EN 61010-1:2010 Safety requirements for electrical equipment for measurement, control, and laboratory use. General requirements. NOTE: The internal battery of the Focus 60 / Focus 61 is in conformity with the following harmonized standard:  IEC 60086-1:2015 Primary batteries – Part 1: General. 1.5 FCC/ IC Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment. This device complies with Part 15 of the FCC Rules and with Industry Canada license-exempt RSS standard(s). Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. Le présent appareil est conforme aux CNR d'Industrie Canada applicables aux appareils radio exempts de licence. L'exploitation est autorisée aux deux conditions suivantes: (1) l'appareil ne doit pas produire de brouillage, et (2) l'utilisateur de l'appareil doit accepter tout brouillage radioélectrique subi, même si le brouillage est susceptible d'en compromettre le fonctionnement.
System Overview Focus 60 / Focus 61 User Guide 14 (106) 9839 0211 01 Edition 1.1 2 SYSTEM OVERVIEW The Focus 60 / Focus 61 is a controller designed to manage a production line station where mechatronic MWR wrenches are used to do tightening operations. The Focus 61 can manage up to 10 MWR-TA divided into two stations. On each station, one MWR-TA can be active at a time.
Focus 60 / Focus 61 User Guide System Overview 9839 0211 01 Edition 1.1 15 (106) The Focus 60 can manage only one MWR-TA on one station: Hereunder are the main functions of Focus 60 / Focus 61: MAIN FUNCTIONS FOCUS 60 FOCUS 61 MWR-TA management via 868 / 912 MHz radio module X X Torque/Angle/Time monitoring (according to the MWR-TA model) to control if the tightening is OK or Not OK X X Barcode scanner interface X X Job management for the MWR-TA on two stations X Programming Software (ToolsTalk BLM) to program the controller and results download X X Open Protocol connection X Toolsnet X X Station 1 ToolsTalk BLM Focus 60 MWR-TA
System Overview Focus 60 / Focus 61 User Guide 16 (106) 9839 0211 01 Edition 1.1 The Focus 60 / Focus 61 package contains the following items: Focus 60 / Focus 61 Controller (Focus 60 → P/N 8439 0044 30) (Focus 61 → P/N 8439 0044 31) The main module of the Focus 60 / Focus 61, which contains all the Hardware and Firmware. ToolsTalk BLM (P/N 8059 0981 10) The Management Software. It represents the Pset and Job programming, configuration and retrieving results. Power Cables The power cables depends on the region. The right one is always in the package. Antenna (Antenna (868 MHz) → P/N 4027 5022 13) (Antenna (915 MHz) → P/N 4027 5022 14) The Antenna is installed on the Focus 60 / Focus 61, for communicating with the MWR-TA.
Focus 60 / Focus 61 User Guide System Overview 9839 0211 01 Edition 1.1 17 (106) The following additional module for Focus 60 / Focus 61 is available: Stacklight (P/N 8433 0570 13) Colored lamps for a real time indication of the tightening results, system status etc.
Installation Instructions Focus 60 / Focus 61 User Guide 18 (106) 9839 0211 01 Edition 1.1 3 INSTALLATION INSTRUCTIONS 3.1 Installing Focus 60 / Focus 61 WARNING: Install the Focus 60 / Focus 61 close to the AC Power in order to manage it easy. NOTE: Position the Focus 60 / Focus 61 so that the On-Off switch is easily accessible. NOTE: For maximum tool performance, mount Focus 60 / Focus 61 in order to guarantee free airflow. This improves the cooling of the controller. 1. Mount the Focus 60 / Focus 61 either on the wall or on steel plate by using four M5 screws. If mounting on a wall, make sure to use the correct wall bracket (plug and screw). If mounting on a steel plate, make sure that the plate is at least 2 mm thick. NOTE: Refer to the paragraph “Specifications – Dimensions” to define how to install the M5 screws. NOTE: Use ONLY the power cable provided with the Focus 60 / Focus 61 package. Using of any other power cable may impair the protection provided by the equipment. M5 screw housing
Focus 60 / Focus 61 User Guide Installation Instructions 9839 0211 01 Edition 1.1 19 (106) 2. Connect the power cable from the multifunctional power socket (refer to the figure on the right). 3. Connect the power cable to the AC Power. NOTE: By using the On-Off switch (placed on the bottom side of the Focus 60 / Focus 61), switch the Focus 60 / Focus 61 on, to verify that the installation is correct. Check that the light of the On-Off switch is red and that the other LEDs (placed on the front panel) illuminate correctly. Fuses Holder Multifunctional power socket On-Off switch
User Interface Focus 60 / Focus 61 User Guide 20 (106) 9839 0211 01 Edition 1.1 4 USER INTERFACES 4.1 Focus 60 / Focus 61 Display During the start-up of the Focus 60 / Focus 61, the following screens show in sequence: NOTE: The above screens refer to the Focus 61 start-up. The start-up of the Focus 60 is the same, unless the screen in the middle (“Focus 60” replaces “Focus 61”). If no one MWR-TA is associated with any Station of the Focus 61, the following screen is shown: If a MWR-TA is associated with one Station of the Focus 60 / Focus 61, but either the batteries level of the MWR-TA is too low or the MWR-TA is out of the range of the Focus 60 / Focus 61, the following screen is shown: Focus 61 A67800031 INIT Focus 60% Protocol 0% The Yellow LED points out an ERROR (Refer to the paragraph “LED” for further details about LEDs) The Yellow LED points out an ERROR (Refer to the paragraph “LED” for further details about LEDs)
Focus 60 / Focus 61 User Guide User Interfaces 9839 0211 01 Edition 1.1 21 (106) Associate the MWR-TA with a Station of the Focus 60 / Focus 61. After few seconds, the Focus 60 / Focus 61 shows the data of the ongoing tightening operation on the MWR-TA (refer to the following picture): MWR-TA serial number Serial number of the MWR-TA that is working. Torque peak Maximum torque measured during tightening phase. Torque click Click-point measured during tightening phase. Status Result of tightening operation of the operating MWR-TA. NOTE: Refer to the paragraph “Executing tightening operations” for further details. Angle Maximum angle measured during the tightening phase. Batch counter Number of the current tightening over the job step total tightenings. 4.2 Focus 60 / Focus 61 Keyboard Use the keyboard to browse the Focus 60 / Focus 61menu and to change the info screens: Torque peak Torque click Angle Status Batch counter MWR-TA serial number
User Interface Focus 60 / Focus 61 User Guide 22 (106) 9839 0211 01 Edition 1.1 4.3 Focus 60 / Focus 61 LEDs There are three LEDs on the Focus 60 / Focus 61front panel: Icon Name Description OK Middle button under the display. It changes the settings of the device. DOWN Left button under the display. It slides down the fields of the settings and decreases value in settings menu. UP Right button under the display. It slides up the fields of the settings and increases value in settings menu. LED color Description Blue The Blue LED is on when the system is ready. The system is not ready, if: - there is an error (Main error flag in MainState but field is set); - the system is processing an update (any of the flags in the update field of the MainState but field is set); - the “Ready” flag in the script station state for any enabled station is not set. Red/ Blinking Green Red: The Focus 60 / Focus 61communicates with ToolsTalk BLM. Blinking Green: The Focus 60 / Focus 61 communicates with a MWR-TA. Yellow The Focus 60 / Focus 61 display shows an error. LEDs
Focus 60 / Focus 61 User Guide User Interfaces 9839 0211 01 Edition 1.1 23 (106) 4.4 Focus 60 / Focus 61 Ethernet Ports The Ethernet Port allows the communication between the Focus 60 / Focus 61 and ToolsTalk BLM. Two Ethernet Ports characterize the Focus 61 (Focus 60 has only one). See the pictures below. Ethernet Port 2.1 Ethernet Port 1.2 Ethernet Port 1.2 Focus 60 Focus 61
User Interface Focus 60 / Focus 61 User Guide 24 (106) 9839 0211 01 Edition 1.1 4.5 Focus 60 / Focus 61 Barcode scanner Interface (RS232) The Focus 60 / Focus 61 has a barcode interface RS232 (see the pictures below) with a switchable 5V power supply (max 400 mA). The Barcode interface RS232 parameters are as follows:  8 data bit  1 stop bit  no parity  Data Rate: it is settable according to customer needs (refer to the following table). By default, the Data Rate is set on 38400 bit/s. Data rate nominal (bit/s) Data rate actual (bit/s) Mismatch Note 9600 9615 0.2% 19200 19231 0.2% 38400 38462 0.2% 76800 76923 0.2% 115200 114286 0.7% 230400 235294 2.1% Not yet available  Pin assignment barcode scanner port: PIN # Signal 1 2 RX 3 TX 4 5 GND 6 7 8 9 +5 VDC
Focus 60 / Focus 61 User Guide User Interfaces 9839 0211 01 Edition 1.1 25 (106)  No Prefix  No Suffix  TERMINATOR: CR + LF Terminator Specification: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 V E H I C L E _ I D E N T _ N U M B E R \r \n 56 45 48 49 43 4C 45 5F 49 44 45 4E 54 5F 4E 55 4D 42 45 52 0D 0A 086 069 072 073 067 076 069 095 073 068 069 078 084 095 078 085 077 066 069 082 013 010 Barcode interface RS232 Barcode interface RS232 Focus 60 Focus 61
User Interface Focus 60 / Focus 61 User Guide 26 (106) 9839 0211 01 Edition 1.1 4.6 Focus 60 / Focus 61 I / O BUS (CAN) I / O BUS (CAN) (see the pictures below) connects the Stacklight to the Focus 60 / Focus 61. The Stacklight is an optional tool that supplies a real time indication of each tightening result, system status, etc. I / O BUS (CAN) parameters are as follows:  Data Rate: 250000 bit/s  Address range: 1…f  Current at 24V: 250mA (maximum)  Pin assignment I/O BUS (CAN): PIN # Signal 1 +24 VDC 2 Data Low 3 GND 4 GND 5 6 GND 7 Data High 8 9 +9 VDC NOTE: All signals and voltages are galvanically separated from the device.
Focus 60 / Focus 61 User Guide User Interfaces 9839 0211 01 Edition 1.1 27 (106) I/O BUS (CAN) I/O BUS (CAN) Focus 60 Focus 61
User Interface Focus 60 / Focus 61 User Guide 28 (106) 9839 0211 01 Edition 1.1 4.7 Focus 60 / Focus 61 Wave Flexible Antenna The Wave Flexible Antenna (see the pictures below) allows the Focus 60 / Focus 61 to communicate with the MWR-TA. The Wave Flexible Antenna parameters are as follows:  1/4 Wavelength Whip Antenna  Rugged Flexible Plastic Finish  Available as BNC  Available as Straight or Right Angle  Omni-Directional Design  Impedance: 50 Ω  Operating Temperatures: – 30 °C to + 60 °C  Insulation resistance: 500 MΩ at 500 VDC Wave Flexible Antenna connector Wave Flexible Antenna connector Focus 60 Focus 61
Focus 60 / Focus 61 User Guide Working with ToolsTalk BLM 9839 0211 01 Edition 1.1 29 (106) 5 WORKING WITH ToolsTalk BLM ToolsTalk BLM is a PC software package to manage the Focus 60 / Focus 61. It offers user-friendly programming and real time monitoring. ToolsTalk BLM is a configuration interface between the user and the Focus 60 / Focus 61. The main features that characterize the configuration interface between the user and the Focus 60 / Focus 61 are as follows:  Stations configuration  Pset / Job definition  Events configuration (triggers to start a Job)  Focus 61 settings  Open Protocol settings NOTE: For further details about Software Installation and Software Registration, refer respectively to the paragraphs “Software Installation” and “Software Registration”. ToolsTalk BLM Focus 61
Working with ToolsTalk BLM Focus 60 / Focus 61 User Guide 30 (106) 9839 0211 01 Edition 1.1 5.1 Software Installation NOTICE Install ToolsTalkBLM with PC administrator rights. NOTICE Do not install the software from a shared folder/drive. Install the software from the supplied CD; if the CD content is copied into a PC folder, it must be a PC local folder. To install the software, double-click the setup file and do the following instructions. NOTICE For Window 7 operating system (or later), right-click the setup file and select the Run as Administrator (see the figure on the right): Click Continue Anyway if the following Windows message is shown: After double-clicking the setup file, if ToolsTalk BLM is already installed on the computer, the following message is shown:
Focus 60 / Focus 61 User Guide Working with ToolsTalk BLM 9839 0211 01 Edition 1.1 31 (106) Click Yes in order to uninstall the ToolsTalk BLM software version installed on the computer. After clicking Yes, it is possible to continue with the installation process: Click Next to continue the installation process. After carefully reading the License Agreement, select the option “I accept the terms of the License Agreement” and click Next. Select the Destination folder in which to install the ToolsTalk BLM. Finally click Install to start the installation.
Working with ToolsTalk BLM Focus 60 / Focus 61 User Guide 32 (106) 9839 0211 01 Edition 1.1 The following Installation screen alerts the operator that ToolsTalk BLM is being installed: Before to finish the installation process, the screen on the right shows: After clicking Ok, the following Installation screen is shown:
Focus 60 / Focus 61 User Guide Working with ToolsTalk BLM 9839 0211 01 Edition 1.1 33 (106) At the end of the installation process, the screen on the right is shown: Click Finish; ToolsTalk BLM is automatically started. After installing the software, run the program by selecting Start → All Programs → Atlas Copco Tools AB → Tools Talk BLM: By default, the “Run ToolsTalk BLM” option is flagged
Working with ToolsTalk BLM Focus 60 / Focus 61 User Guide 34 (106) 9839 0211 01 Edition 1.1 NOTICE ToolsTalk BLM Software runs also with Windows Standard User, except for the following issue:  Log management To avoid the previous issue, run ToolsTalk BLM as Administrator. If the user does not run ToolsTalk BLM with Administrator rights, the pop-up on the right shows: Click Yes to continue as Standard User: in this case, the user could encounter issues in some functionalities. 5.2 Software registration After installing the software, register at www.atlascopco.com/tools/software; if there is no registration, the software works as demo for 60 days. Once the software is installed, enter the registration form by selecting Start → All Programs → Atlas Copco Tools AB → ACTLicense (refer to the screen on the right). 5.3 Software upgrade If there is a software update of ToolsTalk BLM, simply install the new version; the previous one is automatically uninstalled. Close the previous version during the update process. There is no impact through the update on the settings, tightening programs and results.
Focus 60 / Focus 61 User Guide Working with ToolsTalk BLM 9839 0211 01 Edition 1.1 35 (106) 5.4 Connecting with the Focus 60 / Focus 61 NOTE: This paragraph describes the connection between Focus 61 and ToolsTalk BLM. The procedure to connect Focus 60 with ToolsTalk BLM is basically the same. Click ToolsTalk BLM icon to launch the software. After clicking ToolsTalk BLM icon, the following screen shows:
Working with ToolsTalk BLM Focus 60 / Focus 61 User Guide 36 (106) 9839 0211 01 Edition 1.1 If necessary, select “Focus 60” or “Focus 61” in the Target Device area as shown in the screen below: Turn the Focus 61 on and wait until the initialization is completed. Then verify that the PC and Focus 61 are connected with the same network. NOTE: The connection between the ToolsTalk BLM and the Focus 60 / Focus 61 is done via Ethernet. Use the red button (placed on the bottom of the controller), to turn the Focus 61 on Select “Focus 61” in the Target Device area
Focus 60 / Focus 61 User Guide Working with ToolsTalk BLM 9839 0211 01 Edition 1.1 37 (106) After turning the Focus 61 on, click Connect icon: Search Devices option, IP Connection… option and the list of devices connected with the network show (see the screen below). Search Devices option updates the list of devices connected with the network in real time. After clicking the IP Connection… option, the IP Address Connection pop-up (see the figure on the right) shows. It connects a specific Focus with the network. Insert the IP Address of the desired device and click Connect. Search Devices option Connect icon IP Connection… option List of devices connected with the network
Working with ToolsTalk BLM Focus 60 / Focus 61 User Guide 38 (106) 9839 0211 01 Edition 1.1 Select the desired device. Then wait until ToolsTalk BLM interface shows: After connecting the desired device, Connect icon (placed on the toolbar) gets disabled, while Disconnect icon gets active: click to disconnect the system: Device Files area Linked Wrenches Device Data and Device Settings Toolbar Menu list Busy Wrenches Available Wrenches Status bar Target Device area Disconnect icon
Focus 60 / Focus 61 User Guide Working with ToolsTalk BLM 9839 0211 01 Edition 1.1 39 (106) 5.4.1 Menu list The following options are available on the ToolsTalk BLM Menu list: ILLUSTRATION NAME DESCRIPTION File “File” allows customer to exit from ToolsTalk BLM Software. View “View” enables or disables the Toolbar and the Status Bar. Tools “Tools” provides the following functions: - Log Viewer (refer to paragraph “Enabling LOG Viewer”) - Download Log (refer to the paragraph “Download LOG”) - Backup/Restore (refer to paragraph “ToolsTalk BLM Backup and Restore / Update”) - Super User (available only for Atlas Copco Service Personnel) 5.4.1.1 Enabling LOG Viewer Enable LOG Viewer to trace the ToolsTalk BLM operations with the Focus 60 / Focus 61: this is helpful for troubleshooting activities. Select Tools → Log Viewer:
Working with ToolsTalk BLM Focus 60 / Focus 61 User Guide 40 (106) 9839 0211 01 Edition 1.1 The window on the right shows: Click Show Log to display the information related to the “Log Messages” (operations made between the ToolsTalk BLM and the Focus 60 / Focus 61):
Focus 60 / Focus 61 User Guide Working with ToolsTalk BLM 9839 0211 01 Edition 1.1 41 (106) 5.4.1.2 Download LOG Select Tools → Download LOG to download the LOG file stored in the Focus 60 / Focus 61 memory. After clicking, the following pop-up shows: Click the Folder icon to select the destination folder of the LOG file. 5.4.1.3 ToolsTalk BLM Backup and Restore / Update 5.4.1.3.1 Performing Backup Select Tools → Backup/Restore → Backup… (see the figure below): After clicking Backup…, the pop-up on the right shows: Folder icon Folder icon
Working with ToolsTalk BLM Focus 60 / Focus 61 User Guide 42 (106) 9839 0211 01 Edition 1.1 Click the “Folder” icon (see the above pop-up) to define the Backup File; the following window shows: Type the Focus Backup File name into the related text box (see the figure above) and select the desired “destination folder”. Finally, click Save; the pop-up on the right shows: Make sure that the text box of the Backup File shows the selected path that leads to the Focus Backup File name; then click Save. The “Saving Backup process” starts automatically. At the end of the “Saving Backup process” a “Backup saved” pop-up shows (see the figure on the right). Click OK. The text box of the Backup File shows the selected path that leads to the Focus Backup File name Text box of the Focus Backup File name
Focus 60 / Focus 61 User Guide Working with ToolsTalk BLM 9839 0211 01 Edition 1.1 43 (106) 5.4.1.3.2 Performing Restore / Update NOTE: Please, clean the system before restore backups. For both Stations, click Memory (placed in the Device Files area); the pop-up on the right shows: Click “Delete objects” to delete Jobs, Events, identifiers, Accessories stored on the device memory. Finally, remove all of the wrenches. Select Tools → Backup/Restore → Restore/Update… (see the figure below): After clicking Restore/Update…, the pop-up on the right shows: Folder icon
Working with ToolsTalk BLM Focus 60 / Focus 61 User Guide 44 (106) 9839 0211 01 Edition 1.1 Click the “Folder” icon (see the above pop-up) to open either the Focus Backup File or the Firmware Upgrade File; the window on the right shows: Select either the Focus Backup File or the Firmware Upgrade File with the related filename extension. For the Focus Backup File open the drop down list on the right of the “File name” text box and select Focus Backup File (*.fbk). For the Firmware Upgrade File (sent by manufacturer to upgrade the Focus 60 / Focus 61) open the drop down list on the right of the “File name” text box and select Firmware Upgrade File (*.ud). Finally, click Open; the pop-up on the right shows: Make sure that each Updated Type is correctly checked; then click Update. Filename extension Update Types
Focus 60 / Focus 61 User Guide Working with ToolsTalk BLM 9839 0211 01 Edition 1.1 45 (106) The “Focus Update process” starts automatically (see the figure on the right). At the end of the “Focus Update process” a “Settings saved” pop-up shows (see the figure on the right). Do the instructions provided into the “Settings saved” pop-up and click OK. NOTE: Before rebooting, it is highly recommended to select / confirm the correct Ethernet configuration, by acting on the Network Adapters section placed in the Device Files area.
Working with ToolsTalk BLM Focus 60 / Focus 61 User Guide 46 (106) 9839 0211 01 Edition 1.1 5.4.2 Toolbar The Toolbar icons are shortcuts to the following functions: ICON ICON NAME DESCRIPTION Connect “Connect” icon connects the ToolsTalk BLM with the Focus 60 / Focus 61. Reload “Reload” icon reloads the data of the Focus 60 / Focus 61 connected. Live Monitor “Live Monitor” icon opens the Live Monitor functions, showing in real time the tightening from the connected wrenches. NOTE: The tightenings (in real time) are displayed only one by one. NOTE: Refer to the paragraph “Live Monitor” for further details. Results Viewer “Results Viewer” icon shows the latest results stored by the device. NOTE: The only applicable filters are those set on the device (refer to the paragraph “Device Settings” for further details). NOTE: Refer to the paragraph “Results Viewer” for further details. Disconnect “Disconnect” icon disconnects the ToolsTalk BLM from the Focus 60 / Focus 61.
Focus 60 / Focus 61 User Guide Working with ToolsTalk BLM 9839 0211 01 Edition 1.1 47 (106) 5.4.3 Status bar The status bar shows the connection status between Focus 60 / Focus 61 and ToolsTalk BLM. When the connection between Focus 60 / Focus 61 and ToolsTalk BLM is stable, a green bullet followed by “Connected” represents the connection status (see the figure on the right): If the connection between Focus 60 / Focus 61 and ToolsTalk BLM is not found, a red bullet followed by “Not Connected” represents the connection status (see the figure on the right):
Programming Focus 60 / Focus 61 Focus 60 / Focus 61 User Guide 48 (106) 9839 0211 01 Edition 1.1 6 PROGRAMMING Focus 60 / Focus 61 The Focus 61 can manage one or two stations, while the Focus 60 can manage only one station. The stations are virtual, used by the software to let the device manage the jobs of the operators working, for instance, of the two sides of the same assembly area (in the case of the Focus 61). For each station, the sequence of operations that the operator must execute is defined into one or more Jobs. Each Job is a set of Pset, which is the tightening program loaded on the MWR-TA. NOTE: The Focus 60 can ONLY handle one Job and one Pset. Programming of Stations, Jobs, Psets and Events Events One MWR-TA for each station One or more Jobs for each station The Focus 61 can manage one or two stations. The Focus 60 can manage ONLY one station. One or more Jobs for each station One MWR-TA for each station Station 2 Station 1 ToolsTalk BLM
Focus 60 / Focus 61 User Guide Programming Focus 60 / Focus 61 9839 0211 01 Edition 1.1 49 (106) The Jobs start either automatically when the Focus 60 / Focus 61 turns on or starting the operation by external signal given by scanning a barcode string or by the AOP command (refer to paragraph “Events Configuration”). Connect ONLY one barcode scanner with the Focus 60 / Focus 61. It is not possible to connect more stacklights (or other compatible components) with the Focus 60 / Focus 61, if the connected I/O Device forwards the I/O Bus physically. Connect ToolsTalk BLM with the Focus 60 / Focus 61 (refer to paragraph “Connecting with the Focus 60 / Focus 61”). On the left of the main screen (in the Device Files area), there are the Station(s) with the associated Jobs: The following paragraphs describe step-by-step how to configure Stations, Psets, Jobs and Events, and how to associate the MRW Wrenches with Station(s). Jobs associated with Station_1 Station_1
Programming Focus 60 / Focus 61 Focus 60 / Focus 61 User Guide 50 (106) 9839 0211 01 Edition 1.1 6.1 Stations Configuration Device Files area Focus 60 / Focus 61 connected Click the minus or plus symbols to close or open menus
Focus 60 / Focus 61 User Guide Programming Focus 60 / Focus 61 9839 0211 01 Edition 1.1 51 (106) The Device Files area defines the stations associated with the Focus 60 / Focus 61 connected. For each station there are MWR-TA associated, which execute the Jobs programmed. For renaming the Station associated with the Focus 60 / Focus 61 connected, right-click in correspondence of the symbol placed close to each station name and shown on the right: The following screen is shown: After clicking “Rename Station …” the following screen shows: Type the “New Station Name” in correspondence of the respective text box; then click Save. Once it is done, the Station name in the Device Files area is renamed according to the new input (for instance, in this case, “Station_A”): 1. Type the “New Station Name” 2. Click Save
Programming Focus 60 / Focus 61 Focus 60 / Focus 61 User Guide 52 (106) 9839 0211 01 Edition 1.1 6.2 Associating the MWR wrenches with Station(s) It is possible to associated up to 10 MWR-TA with a Focus 61, divided into the two Stations (one MWR-TA on one Station for Focus 60). Station_1 MWR-TA associated with Station_1 Station_2 MWR-TA associated with Station_2
Focus 60 / Focus 61 User Guide Programming Focus 60 / Focus 61 9839 0211 01 Edition 1.1 53 (106) The Linked Wrenches section lists all the usable MWR-TA. The MWR-TA shown as available or busy are only the MWR-TA powered on and visible from the controller via radio. Available Wrenches section Busy Wrenches section Linked Wrenches section
Programming Focus 60 / Focus 61 Focus 60 / Focus 61 User Guide 54 (106) 9839 0211 01 Edition 1.1 For each MWR-TA the following information are displayed: Wrench Type MWR-TA model Serial Number Serial number marked on the MWR wrench Base SN Serial number of the Focus 60 / Focus 61 FW Firmware version loaded on the MWR-TA Minimum Torque Minimum torque values for the MWR-TA model Maximum Torque Maximum torque values for the MWR-TA model Overload Torque Maximum overload torque for the MWR-TA model Last Seen “Keep alive” mode of the MWR-TA by the controller NOTE: This box is highlighted by different colors according to the time of connection failure RSSI Base Received Signal Strenght Indication (indicated in dBm) RSSI Device Received Signal Strenght Indication of the Device (indicated in dBm) Battery status Green → Battery charge ok Red → Battery charge low Empty → MWR-TA not available (but already linked) In Cradle Activated if the MWR-TA is on the Charging Cradle MWR Click the Refresh icons to refresh the list of wrenches both in the Busy Wrenches field and in the Available Wrenches field: Refresh icon Refresh icon
Focus 60 / Focus 61 User Guide Programming Focus 60 / Focus 61 9839 0211 01 Edition 1.1 55 (106) To associate a MWR-TA with a Station, drag one of the available MWR-TA and drop it into the Wrench menu of the Station (refer to the figure below): On the MWR-TA associated, the YELLOW LEDs are active. NOTE: The following LEDs characterize the MWR-TA:  Yellow  Red  Green  Blue For further details about MWR-TA LEDs, refer to the “MWR-TA and Charging Cradle MWR User Guide”. Drag the wrench icon from the Available Wrenches section to the wrench icon placed in Device Files area
Programming Focus 60 / Focus 61 Focus 60 / Focus 61 User Guide 56 (106) 9839 0211 01 Edition 1.1 To remove a MWR-TA from the Station either drag and drop it into the trash bin or right-click and select Remove Wrench (see the figure on the right): The following icon (see the figure on the right) marks the MWR-TA associated with the Station, but not connected: NOTE: The status of the MWR-TA shown in the figure above is refreshed dinamically in real time. The MWR wrenches shown as Busy are associated to other Focus controllers. NOTE: If a MWR-TA is not used/linked to a job, then it can be removed. NOTE: Relink Wrench option relinks the selected wrench to a specific Station. Trash bin Drag and drop MWR-TA powered off or out of radio range Busy Wrenches
Focus 60 / Focus 61 User Guide Programming Focus 60 / Focus 61 9839 0211 01 Edition 1.1 57 (106) To make a “Busy Wrench” available:  Connect the controller that is associated with the wrench.  Remove the wrench.  In case that the controller is off or disconnected, it is possible to unlink the wrench by right-clicking and selecting Unlink Wrench: NOTE: The Unlink Wrench option does not work if the associated controller is on and in radio range. NOTE: Please, be sure that the wrench is not in use on the other controller. If it is, it can cause malfunctions. In some cases, a Busy Wrench is Red (see the picture below); it means that the controller has disassociated the MWR-TA, but it has not yet received this warning because it is out of radio range.
Programming Focus 60 / Focus 61 Focus 60 / Focus 61 User Guide 58 (106) 9839 0211 01 Edition 1.1 6.3 Pset Configuration The set of parameters that controls a tightening process is contained into a so-called Pset. This section describes how to configure the Pset parameters necessary to do a tightening. When a wrench is associated with a station while making a “double-click” on a MWR-TA, the page of the associated Pset is shown: Pset Toolbar MWR-TA Pset
Focus 60 / Focus 61 User Guide Programming Focus 60 / Focus 61 9839 0211 01 Edition 1.1 59 (106) The Pset Toolbar (placed in the upper area of the above Pset window) provides the following functions: ICON FUNCTION DESCRIPTION Save Save the Pset parameters Start Start the Pset on the MWR-TA. Refer to the chapter “Executing Tightening Operations” for further details Stop Stop the Pset execution Live Monitor Open the live results window (see the figure on the right): Refer to the paragraph “Live Monitor” for further details Export Export the Pset in a .Pset file (formatted as xml) Import Load the Pset from the .Pset file exported previously Information General information about the MWR-TA connected with the Focus 60 / Focus 61. After clicking Information icon, the following screen shows: Calibration Request area Update Wrench area Download Key Results
Programming Focus 60 / Focus 61 Focus 60 / Focus 61 User Guide 60 (106) 9839 0211 01 Edition 1.1 The Pset consists of the following parameters: SETTINGS FUNCTION DESCRIPTION Strategy Hereunder is a list of available strategies:  Torque controlled: Only the torque is measured. The test result is OK if the maximum torque applied during the tightening is within the torque limits:  Torque controlled, angle monitored: Torque and angle are measured. The test result is OK if the maximum torque applied during the tightening is within the torque limits, and the angle is also within the angle limits: Torque Time Maximum torque Minimum torque Torque Angle Maximum torque Minimum torque Min. angle Max. angle
Focus 60 / Focus 61 User Guide Programming Focus 60 / Focus 61 9839 0211 01 Edition 1.1 61 (106) TORQUE LIMITS FUNCTION DESCRIPTION Cycle Start Torque value from which the measurement of the tightening starts Minimum torque and Maximum torque Torque limits to get a positive result Change screw at Torque limit for which the screw could be damaged by the excessive torque applied. If the operator applies torque over this value, the result is marked as “OVSC = Additional torque limit “overload screw” exceeded” Loosening limit If the operator applies torque in the wrong direction and reach this value, the result is marked as “NEG = False direction of tightening (loosen)”. NOTE: If the Loosening limit is set to zero, no results are detected (the function is disabled). ANGLE LIMITS FUNCTION DESCRIPTION Minimum angle and Maximum angle Angle limits to get a positive result (if angle value is considered in the test strategy). Start final angle Torque threshold from which the angle measurement starts. OTHER SETTINGS FUNCTION DESCRIPTION Tool size (mm) Specific length (in millimeters) that characterizes the end fitting tool installed on the MWR-TA (see the examples on the right): NOTE: It is mandatory to enter the proper value. This value is used to calculate the proper torque applied to the joint. Tool Bend (° / Nm) Bending of the end fitting tool installed on the MWR-TA. NOTE: It is mandatory to enter the proper value. This value is used to compensate the bending of the end fitting tool in the angle measurement. Tool size Tool size
Programming Focus 60 / Focus 61 Focus 60 / Focus 61 User Guide 62 (106) 9839 0211 01 Edition 1.1 FUNCTION DESCRIPTION Rehit Value (°) If the torque reaches the click value within this angle, it means that the screw was already tightened. In this case the result is marked as RNOK or ROK . NOTE: Refer to the paragraph “Executing Tightening Operations” for further details about the results status. Timeout (s) Maximum time (in seconds) of the measurement (starting from the moment that the torque reaches the Cycle Start value). The tightening operation should be completed before the timeout (see the figure on the right): If the timeout is too short (or the tightening too long) the result might not be taken at the proper maximum point: Dead Time (s) Minimum time (in seconds) among two tightening operations. This timer starts when the torque goes below the Cycle Start value. Start the new tightening operation after the Dead Time expires: If the operator starts a new tightening before the Dead Time expires, the maximum torque value of the whole trace is analyzed (see the figure on the right): Time Timeout Torque Cycle start Torque Time Timeout Cycle start Time Torque Dead Time Timeout Result 1 Result 2 Time Result 1 Dead Time Cycle start Timeout Torque
Focus 60 / Focus 61 User Guide Programming Focus 60 / Focus 61 9839 0211 01 Edition 1.1 63 (106) 6.4 Job Configuration The Job is a set of tightening operations (steps) performed by the MWR-TA associated with a station. Each MWR-TA must be configured with its Pset as described in the paragraph above. Double-click Add Job (see the figure above) to create a new Job. To remove a Job either double-click and select Delete or drag and drop the Job into the trash bin. Job Settings area configures the Job according to the following parameters: PARAMETER DESCRIPTION Job Name Name of the Job Add Job Steps List area Job Settings area Add Step area
Programming Focus 60 / Focus 61 Focus 60 / Focus 61 User Guide 64 (106) 9839 0211 01 Edition 1.1 PARAMETER DESCRIPTION Job Order - Fixed: The Steps of the Job are executed in the order specified in the window above. - Free: The Steps of the Job are executed according to the Optional Trigger defined in the Step parameter. The Optional Trigger is a barcode string that must be scanned before executing the step. See below for further details about the Step parameters. NOK Strategy - Abort: If a Step is executed with Not OK result, the Job is aborted. - Continue: If a Step is executed with Not OK result, the Job continues. Timeout (s) Maximum time (in seconds) to complete the Job. If it is equal to zero there is no control on the time. By default it is set on 120 seconds Lock After Job Done If enabled, the MWR-TA is locked at the end of the Job (the Job must start again to continue). If disabled, a new Job starts automatically when the previous Job is complete. NOTE: The total number of Jobs is equal to 1000. They are distributed as follows: 300 Jobs for Station 1, 300 Jobs for Station 2 and 400 Jobs for global (shared between Stations). At the end of the configuration, click Save. NOTE: Save icon is disabled if there are no steps in the Job. To add a Step, enter the parameters in the Add Step area and click Add Step: PARAMETER DESCRIPTION Name Step name Wrench Select the MWR-TA from the list of MWR-TA associated with the Station Batch Size Number of times/bolts that the Step works Infinite Batch Size Selecting “Infinitive batch Size” option, the Step works an infinite number of times/bolts. This option disables “Batch size” setting Max NOK For each tightening of the batch, it specifies how many times the operator can execute a test with Not OK result For instance, if it is set to 2, the operator can repeat two times a wrong tightening; at the 3rd Not OK, the batch stops and the Job continues or aborts depending from the NOK Strategy parameter defined in the Job Infinite Max NOK Selecting “Infinitive Max NOK” option specifies that the operator can execute a test with Not OK result infinitely. This option disables “Max NOK” setting Timeout Maximum time (in seconds) to start the Step from the moment the MWR-TA is ready to start NOTE: The maximum permitted number of Steps (per Job) is equal to 100.
Focus 60 / Focus 61 User Guide Programming Focus 60 / Focus 61 9839 0211 01 Edition 1.1 65 (106) The Steps List area shows all of the Steps defined (see the picture on the right). NOTE: It is not possible to modify a step already saved. To remove a step, select it and click Remove icon ( ). NOTE: It is MANDATORY to disconnect the ToolsTalk BLM to use Focus 60/ Focus 61 and start a Job. 6.5 Identifier Identifier option can both start / abort a Jobs / Job steps and record tightenings results. Double-click Identifier icon placed in the Device Files area in order to open the configuration window: Device Files area
Programming Focus 60 / Focus 61 Focus 60 / Focus 61 User Guide 66 (106) 9839 0211 01 Edition 1.1 The following parameters configure the Identifier: START JOBS Initialize station Select the Job to use when the Focus 60 / Focus 61 is initialized. Message Message area selects the signal that start a Job / Job step. Select the signal between the following options:  Barcode  AOP_setvin  AOP_Identifier Define the following parameters:  Length: number of the characters of the input signal (barcode or AOP)  Significant Position: it defines the position of the characters that arranges the substring that starts the Job/Job step  Significant String: click Set Strings button; the following window opens both for Job and Job steps: Steps list Job Steps list: from the menu select the step to use Job list: from the menu select the Job to use
Focus 60 / Focus 61 User Guide Programming Focus 60 / Focus 61 9839 0211 01 Edition 1.1 67 (106) ABORT JOBS Message Message area selects the signal that stop a Job. Select the signal between the following options:  Barcode  AOP_setvin  AOP_Identifier Define the following parameters:  Length: the number of the characters of the input signal (barcode or AOP)  Significant Position: the position of the characters that makes the substring that starts the Job  Significant String: click Set Strings button; the pop-up on the right opens for Job. RESULTS Results area defines the editable information displayed in the results table (for further details about the results table, refer to the chapter “Results Viewer”). Results Source Station_IDN Station name Job_IDN Job name Job_Step_IDN Job Step name Writable The IDN may be changed anytime during the active job, but it may just be updated during a Job Step start. An active Job Step is not affected. Write_Once The IDN can be set only once. Afterwards, all changes are rejected, except in the case the Job ends or is aborted. Job list: from the menu select the Job to use
Programming Focus 60 / Focus 61 Focus 60 / Focus 61 User Guide 68 (106) 9839 0211 01 Edition 1.1 Type Results Source Writable and Write_Once, define the command to use as reference (Job / JobStep) in order to extract the results string. Significant Position It defines the position of the characters that arranges the substring of the command to use as result. 6.6 I/O Accessories I/O Accessories option configures the accessories utilized during the Focus 60 / Focus 61 operations. Right-click the I/O Accessories icon placed in the Device Files area in order to open the New Accessory menu:
Focus 60 / Focus 61 User Guide Programming Focus 60 / Focus 61 9839 0211 01 Edition 1.1 69 (106) After selecting Add Accessory, the following window shows:
Programming Focus 60 / Focus 61 Focus 60 / Focus 61 User Guide 70 (106) 9839 0211 01 Edition 1.1 DEVICE Type Accessory used Available Stacklights This drop-down list selects the ID channel to use in order to configure the accessory CONFIGURATION Lamp “Lamp” section configures the behavior of each lamp. The Stacklight mounts up to 5 configurable lamps. Do the following procedure to configure “Lamp” section. 1. Starting from Lamp 1, check the box in correspondence of “Mounted”: a lamp shows on the Stacklight on the left (see the figures below): NOTE: Configure the lamps of the Stacklight starting from lamp 1 to lamp 5 (in ascending order). Only the last configured lamp is editable. For instance, after configuring all of the lamps, to edit lamp 3, it is necessary to disable the last configured lamps in this sequence: lamp 5 – lamp 4. To disable a lamp, remove the check mark in correspondence of “Mounted”. 2. Open the drop-down list (placed below “Mounted” option) and select between the following options: Not Configured, White, Red, Green, Yellow, Blue, Red Rotating, Yellow Rotating, Siren. After setting the configuration, the lamp on the Stacklight is automatically colored according to the option selected. After checking the box in correspondence of “Mounted”, a lamp shows on the Stacklight
Focus 60 / Focus 61 User Guide Programming Focus 60 / Focus 61 9839 0211 01 Edition 1.1 71 (106) CONFIGURATION 3. Click Setup: The Setup screen on the right shows: 4. Select the event condition to associate with the lamp. After selecting the event condition, the editable section on the right of the Setup screen gets automatically active (refer to the following screen): Editable section Behaviour column
Programming Focus 60 / Focus 61 Focus 60 / Focus 61 User Guide 72 (106) 9839 0211 01 Edition 1.1 CONFIGURATION The “Behaviuor column” summarizes the editable section. Configure the editable section by setting temporary intervals of flashes and signal duration. Finally click Set (placed on the lower right corner of the editable section). It is possible to set up to 10 event conditions for the same lamp. NOTE: It is not recommended selecting event conditions that do not agree on the same lamp (for instance Tightening OK and Tightening NOK). NOTE: The pop-up on the right shows, after reaching the maximum number of configurable events: After configuring the necessary event conditions, click Save (placed on the lower right corner of the Setup screen). Position A / B Position A / B on the Stacklight (refer to the figure in the left column) defines an input type between the following options:
Focus 60 / Focus 61 User Guide Programming Focus 60 / Focus 61 9839 0211 01 Edition 1.1 73 (106) CONFIGURATION Digital Inputs The external device sends one of the following signals to the Stacklight: Buzzer Do the following procedure to configure “Buzzer” section. 1. Check the box in correspondence of “Mounted”; the Setup button gets automatically active (refer to the following screen): 2. Click Setup. The following Setup screen shows: After checking the box in correspondence of “Mounted”, Setup button gets automatically active
Programming Focus 60 / Focus 61 Focus 60 / Focus 61 User Guide 74 (106) 9839 0211 01 Edition 1.1 CONFIGURATION 3. Select the event condition. After selecting the event condition, the editable section on the right of the Setup screen gets automatically active (refer to the following screen): The “Behaviuor column” summarizes the editable section. Configure the editable section by setting temporary intervals of flashes and signal duration. Finally click Set (placed on the lower right corner of the editable section). It is possible to set up to 10 event conditions. NOTE: It is not recommended selecting event conditions that do not agree (for instance Tightening OK and Tightening NOK). NOTE: The pop-up on the right shows, after reaching the maximum number of configurable events: After configuring the necessary event conditions, click Save (placed on the lower right corner of the Setup screen). Editable section Behaviour column
Focus 60 / Focus 61 User Guide Programming Focus 60 / Focus 61 9839 0211 01 Edition 1.1 75 (106) CONFIGURATION Digital Outputs Do the following procedure to configure “Digital Outputs” section. 1. Check the box in correspondence of “Mounted”; the Setup button gets automatically active (refer to the following screen): 2. Click Setup. The following Setup screen shows: After checking the box in correspondence of “Mounted”, Setup button gets automatically active
Programming Focus 60 / Focus 61 Focus 60 / Focus 61 User Guide 76 (106) 9839 0211 01 Edition 1.1 CONFIGURATION 3. Select the event condition. After selecting the event condition, the editable section on the right of the Setup screen gets automatically active (refer to the following screen): The “Behaviuor column” summarizes the editable section. Configure the editable section by setting temporary intervals of flashes and signal duration. Finally click Set (placed on the lower right corner of the editable section). It is possible to set up to 10 event conditions. NOTE: It is not recommended selecting event conditions that do not agree (for instance Tightening OK and Tightening NOK). NOTE: The pop-up on the right shows, after reaching the maximum number of configurable events: After configuring the necessary event conditions, click Save (placed on the lower right corner of the Setup screen). After setting the Stacklight, click Save (placed on the upper left corner of the New Accessory window). Editable section Behaviour column
Focus 60 / Focus 61 User Guide Executing Tightening Operations 9839 0211 01 Edition 1.1 77 (106) 7 EXECUTING TIGHTENING OPERATIONS NOTE: No effects resulting from special conditions should be detected when the Focus 60 / Focus 61 is integrated into systems. Once the Focus 61 is configured as described in the previous paragraph “Programming Focus 60 / Focus 61”, it is possible to start a Job on the Station(s). On each station, only one MWR-TA can work at a time. The Job associated with each MWR-TA starts depending from the Event settings. NOTE: Refer to the paragraph “Associating the MWR wrenches with Station(s)” for further details about the LED indication on the MWR-TA. The tightening results are visible on the Focus 60 / Focus 61 display and on the stacklight (see the figure on the right). MWR-TA ready Start Event Execute the tightening, when blue LED flashes Stacklight Test result
Executing Tightening Operations Focus 60 / Focus 61 User Guide 78 (106) 9839 0211 01 Edition 1.1 The Focus 60 / Focus 61 display shows the tightening result of the last tightening: Refer to the following results status list for possible results status that can be shown on the Focus 60 / Focus 61 display:  OK = Torque and angle within the limits (OK)  NOK = Torque and angle above the limits (Not OK)  LCK = Wrench locked  ANOK = Torque and angle below the limits (Not OK)  BNOK = Torque below the limits, angle within the limits (Not OK)  CNOK = Torque below the limits, angle above the limits (Not OK)  DNOK = Torque within the limits, angle above the limits (Not OK)  ENOK = Torque within the limits, angle below the limits (Not OK)  FNOK = Torque above the limits, angle below the limits (Not OK)  GNOK = Torque above the limits, angle within the limits (Not OK)  ROK = Existing fitting (double hit), torque within the limits  RNOK = Existing fitting (double hit), torque above the limits  NEG = False direction of tightening (loosen)  OVSC = Additional torque limit “overload screw” exceeded  OVLD = Overload value of the wrench exceeded! Check calibration urgently!  TNOK = Timeout expired, torque / angle are not OK  TOK = Timeout expired, torque / angle are OK  OVAR = Maximum angular speed exceeded / it needs to be calibrated (Not OK)  OVAD = Reading outside of the AD converter range (Not OK) Torque peak Torque click Angle Status Batch counter MWR-TA serial number
Focus 60 / Focus 61 User Guide Executing Tightening Operations 9839 0211 01 Edition 1.1 79 (106) The following “Torque – Angle” graph shows all relevant Parameters Settings values. According to them, the following example points the fields out that detect the results status above mentioned:
Executing Tightening Operations Focus 60 / Focus 61 User Guide 80 (106) 9839 0211 01 Edition 1.1 More precisely:
Focus 60 / Focus 61 User Guide Live Monitor 9839 0211 01 Edition 1.1 81 (106) 8 LIVE MONITOR The Live Monitor icon shows in real time the tightening results of the MWR-TA connected with ToolsTalk BLM. After clicking Live Monitor, after executing a tightening with a linked MWR-TA, the following screen shows: Torque result Angle result Torque status Angle status General Information Tightening status
Live Monitor Focus 60 / Focus 61 User Guide 82 (106) 9839 0211 01 Edition 1.1 Hereunder are the fields displayed in the above Result Monitor screen: FUNCTION DESCRIPTION Wrench serial number Serial number of the MWR-TA # Result ID IDN1: IDN2: IDN3: IDN defined in the Job NOTE: If the ToolsTalk BLM is connected, the IDN is NOT visible. Export Results This option exports in an Excel file the results displayed in a tightenings session Batch Size, Max NOK Pset parameters set for the MWR-TA OK, NOK Number of tightening operations with OK and Not OK results Torque result and Angle Result Peak and click torque/angle values of the last tightening operation. The boxes are green colored if the torque/angle peaks are between the minimum and maximum values defined in the MWR-TA Pset; otherwise they are red colored Torque Status and Angle Status This box shows the status and the limits defined in the MWR-TA Pset. The status can be: - Waiting…: Live results monitor open, but no results available yet - Low: Torque/Angle lower than the minimum value - OK: Torque/Angle within the limits - High: Torque/Angle higher than the maximum value Status Overall status of the tightening operation. Refer to the paragraph “Executing Tightening Operations” for further details about the code shown here. The box is green if the Status is OK, yellow if the MWR-TA is locked, red if the Status is Not OK. Timestamp Date and time NOTE: In case two MWR-TA on two different stations generate a result at the same time, only the last one is visible on the Live Monitor interface.
Focus 60 / Focus 61 User Guide Live Monitor 9839 0211 01 Edition 1.1 83 (106) NOTE: For Psets executed directly on the MWR-TA, it is possible to open a Live Monitor interface for each MWR-TA: 2. Start the Pset 3. Live results monitor for the selected MWR-TA 1. Select the MWR-TA
Results Viewer Focus 60 / Focus 61 User Guide 84 (106) 9839 0211 01 Edition 1.1 9 RESULTS VIEWER The Results Viewer icon shows a list of the tightening results of all MWR-TA connected with ToolsTalk BLM. After clicking Results Viewer, the following Filters selection pop-up shows: Select the amount of results to show, by acting on the left side of the above pop-up. Set Date/time filter, Wrench Status filter and Wrench Serial filter in the Optional filters area.  Date/time filter: click the drop-down list and select between “Equal” or “Between”. “Equal” option filters results measured in a specified day. “Between” option filters results according to a defined time interval: After setting Date/time filter, click Add. Select the amount of results to show Optional filters area Summary area
Focus 60 / Focus 61 User Guide Results Viewer 9839 0211 01 Edition 1.1 85 (106)  Wrench Status filter: click the drop-down list and select between the results status list (see the list on the right): After setting Wrench Status filter, click Add.  Wrench Serial filter: set the Wrench Serial filter with one of the following procedures. o Click the drop-down list in correspondence of “equal to” in order to show the Serial numbers of the wrenches connected with one of the two Stations. Select one Wrench Serial. o Keep ANY on the drop-down list placed in correspondence of “equal to”. Manually insert the Serial number of the necessary wrench in correspondence of “starts with”. This function examines Serial numbers also if they are partially inserted into the related text box, provided that the partial Serial number starts from the first digit. NOTE: Use either the first or the second procedure above given. After setting Wrench Serial filter, click Add.
Results Viewer Focus 60 / Focus 61 User Guide 86 (106) 9839 0211 01 Edition 1.1 The summary area is automatically filled (see the following screen). “Remove” button (placed on the right of the Summary area) removes the filters inserted in the Summary area singularly. “Clear” button (placed below “Remove” button) removes all of the filters inserted in the Summary area at the same time.
Focus 60 / Focus 61 User Guide Results Viewer 9839 0211 01 Edition 1.1 87 (106) After recording the Filters selection pop-up, click OK; the following screen shows: Load results icon
Results Viewer Focus 60 / Focus 61 User Guide 88 (106) 9839 0211 01 Edition 1.1 Click Load Results icon to load the results set previously; the following results list shows: The Results Viewer toolbar shows the following commands: Load Results icon It loads all the results set in the Filters selection pop-up Result Filters It opens the Filters selection pop-up in order to modify the filters set previously Device Filters Set The Set Filters drop down menu is Read Only. It lists the Tightening and Results Filters Settings selected into the Device Settings page (for further details, refer to the paragraph “Tightening and Results Filters Settings”) Export This option exports in an Excel file the Results List Results Viewer toolbar
Focus 60 / Focus 61 User Guide Focus 60 / Focus 61 Settings 9839 0211 01 Edition 1.1 89 (106) 10 Focus 60 / Focus 61 SETTINGS 10.1 Device Data The Device Data indicates the main features of the Focus 60 / Focus 61. Firmware Firmware version loaded on the Focus 60 / Focus 61 Hardware Hardware version of the Focus 60 / Focus 61 LAN LAN version of the Focus 60 / Focus 61 Serial Number Focus 60 / Focus 61serial number NOTE: When programming the Focus 60 / Focus 61 from ToolsTalk BLM, ensure that the Focus 60 / Focus 61 is in the main menu. 10.2 Device Settings Device Settings page sets the parameters that characterize the Focus 60 / Focus 61.
Focus 60 / Focus 61 Settings Focus 60 / Focus 61 User Guide 90 (106) 9839 0211 01 Edition 1.1 10.2.1 Focus 60 / Focus 61 Basic settings Basic Settings select the following features:  Language: it selects the Focus 60 / Focus 61 language from the related list (refer to the screen below). Click “Set Language” to confirm:  Measuring unit: it selects the Focus 60 / Focus 61 measurement unit from the related list (refer to the screen below). Click “Set Measuring Unit” to confirm:  Time Sync: it selects the Time Sync from the related list (refer to the screen below). Click “Set Time Sync” to confirm:
Focus 60 / Focus 61 User Guide Focus 60 / Focus 61 Settings 9839 0211 01 Edition 1.1 91 (106)  Date and time: It selects the Focus 60 / Focus 61 Date and Time from the related section (refer to the screen below). Click “Set Date & Time” to confirm: NOTE: Click the icon to match the time set on the PC with the time of the Focus 60 / Focus 61. 10.2.2 Result Filters Settings Select the Filter(s) to set on the results stored by the Focus 60 / Focus 61 from the related list placed in the Result Filters Settings (refer to the screen on the right) and click “Set Filters” to confirm: 10.2.3 Barcode Scanner Settings Select both the Baud Rate and Power Supply in order to set the Focus 60 / Focus 61 from Barcode Scanner Settings (refer to the screen on the right) and click respectively “Set Baud Rate” and “Set Power Supply” to confirm:
Focus 60 / Focus 61 Settings Focus 60 / Focus 61 User Guide 92 (106) 9839 0211 01 Edition 1.1 10.2.4 Display Settings Set both the Brightness and Contrast on the Focus 60 / Focus 61 from the related section placed in the Display Settings (refer to the screen below) and click respectively “Brightness” and “Contrast” to confirm: 10.3 Network Adapters Configuration The Network Adapters menu (place in the Device Files area) configures the Ethernet Ports A and B. NOTE: It is MANDATORY to connect the Focus 60 / Focus 61 with ToolsTalk BLM before to access the Network Adapters Configuration. Select ETH_A or ETH_B option. This ports are defined in the reference protocol. The Ethernet Properties pop-up on the right shows: Configure the Network Parameters (IP Address, Netmask, Gateway), enable or disable the DHCP and click Save to confirm.
Focus 60 / Focus 61 User Guide Working with Open Protocol 9839 0211 01 Edition 1.1 93 (106) 11 WORKING WITH Open Protocol NOTE: Compatible Atlas Open Protocol (AOP): 1.6.3 Atlas Open Protocol (AOP) is a communication protocol that interfaces directly with the Focus 61. To enable this application, double-click the Open Protocol icon placed in the Device Files area (refer to the picture above: Connections section); the following pop-up shows: 2. Enable Open Protocol 2. Click Advanced Settings option 1. Enable Open Protocol
Working with Open Protocol Focus 60 / Focus 61 User Guide 94 (106) 9839 0211 01 Edition 1.1 After enabling the Open Protocol (by clicking Enabled box placed in Open Protocol section – refer to the screen above), it is possible to access the Advanced Settings (by clicking Advanced Settings button): After setting the Extended Protocol Settings, click OK; finally click Save in the below pop-up: If no reply will be received, the telegram acknowledge is transmitted again a number of times equal to the Maximum resent repetition Timeframe within a telegram acknowledge needs to be received The application needs to send a telegram at least every 10 s in order to keep the connection established. If no telegram is being received in time, the connection is closed by the controller
Focus 60 / Focus 61 User Guide Working with Open Protocol 9839 0211 01 Edition 1.1 95 (106) 11.1 Getting Result via Atlas Open Protocol By the message “MID 0001 – Communication start”, a third application can start to communicate via Atlas Open Protocol with the Focus 61; the reply (MID 0002) contains the basic information about the controller. Through the message “MID 0060 – Last tightening result data subscribe”, it is possible to make a subscription. NOTE: It is MANDATORY to specify into the message MID 0060 the Station ID (0 or 1). From the subscription, all the tightening results performed will be sent to the Atlas Open Protocol application automatically by the message MID 0061. NOTE: When the application does not want any further data from the Focus 61, it sends to the controller the message “MID 0063- Last tightening result data unsubscribe”.
Working with Open Protocol Focus 60 / Focus 61 User Guide 96 (106) 9839 0211 01 Edition 1.1 Atlas Open Protocol First Step MID 0001 – Communication start MID 0002 Second Step Third Step MID 0060 – Last tightening result data subscribe MID 0061 Fourth Step MID 0061 Fourth Step ••••••••••••••• Fifth Step MID 0063- Last tightening result data unsubscribe
Focus 60 / Focus 61 User Guide Working with Open Protocol 9839 0211 01 Edition 1.1 97 (106) 11.2 Starting a Job via Atlas Open Protocol by means of VIN or Identifier By the message “MID 0001 – Communication start”, the Atlas Open Protocol starts to communicate with the Focus 61; the reply (MID 0002) contains the basic information about the controller. Through the message “MID 0050 – Vehicle ID Number download request”, it is possible to trigger an event (configured in the Focus 61) in order to start a Job. NOTE: It is MANDATORY to specify into the message MID 0050 the Station ID (0 or 1). Before sending this message from the Atlas Open Protocol to the Focus 61, there are some mandatory steps to satisfy. First, configure a Job to associate with the Event (refer to the paragraph “Job Configuration”). Second, configure an Event: - Event Type must be either AOP_SETVIN - Station action must be set on Enable Station - Job action must be set on Start Job (thus select the Job previously configured) - Barcode action must be set on Station_IDN After configuring both a Job and an Event, when the Atlas Open Protocol sends a message “MID 0050 – Vehicle ID Number download request” to the Focus 61, this receives a VIN and verifies that it matches with the Pattern configured; if it is, the Job starts and the Blue LED on the MWR-TA starts to blink. Atlas Open Protocol First Step MID 0001 – Communication start MID 0002 Second Step Third Step MID 0050 – Vehicle ID Number download request JOB STARTS
Working with Open Protocol Focus 60 / Focus 61 User Guide 98 (106) 9839 0211 01 Edition 1.1 In the third step the VIN (Vehicle ID Number) is subscribed by the Atlas Open Protocol. This means that every time when the controller receives a new VIN (e.g. via barcode scanner), this VIN is transmitted to Atlas Open Protocol. The fourth step contains the MID to request the latest VIN from the controller. At the certain time the Job starts by a trigger, e.g. barcode, where a new VIN is set. In the last step this VIN is transferred via MID 0052 to the Atlas Open Protocol. NOTE: It is MANDATORY to specify into the message MID 0051 the Station ID (0 or 1). Atlas Open Protocol First Step MID 0001 – Communication start MID 0002 Second Step Third Step MID 0051- Vehicle ID Number subscribe Fourth Step MID 0050 – Vehicle ID Number download request JOB STARTS MID 0052 - Vehicle ID Number Fifth Step NOTE: The procedures above explained consider an Event Type set to AOP_SETVIN during the configuration of the Event. If the Event Type is set to AOP_IDENTIFIER, the two procedures are the same, except the following conditions: - MID 0050 – Vehicle ID Number download request is replaced by MID 0150 – Identifier download request - MID 0051 – Vehicle ID Number subscribe is replaced by MID 0151 – Identifier subscribe - MID 0052 – Vehicle ID Number is replaced by MID 0152 – Identifier
Focus 60 / Focus 61 User Guide Working with ToolsNet 9839 0211 01 Edition 1.1 99 (106) 12 WORKING WITH ToolsNet ToolsNet is an application that configures the Focus 60 / Focus 61, in order to allow to send data to the same ToolsNet. To enable this application, double-click the ToolsNet icon placed in the Device Files area (refer to the screen above: Connections section); the following pop-up shows: After setting the ToolsNet Configuration, click Save. Ethernet Interface has 3 options: - None: It disables the comunication - ETH_A/B: Interface to use to communicate with ToosNet
CBP Focus 60 / Focus 61 User Guide 100 (106) 9839 0211 01 Edition 1.1 13 CBP The CBP is a basic output protocol for tightening results. The default output port is 10001 on Ethernet interface A (1.2). Each dataset contains detailed information about the tightening according to the data output format listed in the table below: Ser. No. Focus Ser. No. Wrench Data-Set-Type Focus Counter Station Group MWR type Date / Time MWR Counter Tightening Strategy Tightening Status Tightening Status Code MWR Status A76000441 A8370022A f0 200 0 52 08.09.2016 11:13:18 214 M0 OK 0 160 A76000441 A8370022A f0 201 0 52 08.09.2016 11:13:21 215 M0 OK 0 161 A76000441 A8370022A f0 202 0 52 08.09.2016 11:13:23 216 M0 LCK 4000 160 IDN1 IDN2 IDN3 SeqID / JobID / JobstepID / PSET ID Sequence OK Sequence NOK Target OK max NOK Sequence Step Unit Snug Point Final Torque Station1 NewJob 2x25Nm 1001010000 1 0 2 2 1 Nm 15.00 22.29 Station1 NewJob 2x25Nm 1001010000 2 0 2 2 2 Nm 15.00 22.71 - - - 1010000 0 0 0 0 0 Nm 15.00 22.40 Click Torque Min. Torque Max. Torque Final Angle Click Angle Min. Angle Max. Angle tightening time Max. Tightening Time Station Name Group ID PSET Name 20.76 15.00 80.00 3.12 2.36 0.00 360.00 0.5 15 Station1 GRP0 PSET0 21.18 15.00 80.00 8.07 6.52 0.00 360.00 0.5 15 Station1 GRP0 PSET0 42542 15.00 80.00 7.59 7.00 0.00 360.00 0.5 15 Station1 GRP0 PSET0
Focus 60 / Focus 61 User Guide Maintenance 9839 0211 01 Edition 1.1 101 (106) 14 MAINTENANCE 14.1 Focus 60 / Focus 61 Cleaning Keep the Focus 60 / Focus 61 clean. After use, remove any traces of oil, grease and dust from the Focus 60 / Focus 61, especially from the user interfaces (for further details about the user interfaces, refer to the chapter “User Interfaces”). Use an anti-static cleaning cloth in order to remove dust from the Focus 60 / Focus 61. Avoid using harsh detergents to clean Focus 60 / Focus 61. When the Ethernet cable(s) is not connected with the Focus 60 / Focus 61, insert the plug into the respective housing(s) in order to protect itself from the dust. When the SD Card(s) is not inserted into the Focus 60 / Focus 61, insert the plug into the respective housing(s) in order to protect itself from the dust. Keep always the connectors and the Serial Port RS232 clean, placed on the bottom side of the Focus 60 / Focus 61. 14.2 Fuses Replacement Two Miniature Fuses (5 x 20 mm, Time-Lag T, L, 250 VAC) are installed into the Focus 60 / Focus 61. The Fuses Holder (with the multifunctional power socket and the On-Off switch) is placed on the bottom side of the Focus 60 / Focus 61. If an overheating occurs on the Focus 60 / Focus 61 or if the On-Off switch is not red lighted when the Focus 60 / Focus 61 is on, it is highly recommended to replace the Miniature Fuses. Do the following procedure in order to replace the two Miniature Fuses: 1. If necessary, switch the Focus 60 / Focus 61 off by acting on the On-Off switch placed on the bottom side of the device (refer to the figure on the right). 2. Disconnect the power cable from the AC Power in order to work in safe. 3. Disconnect the power cable from the multifunctional power socket (refer to the figure above). Fuses Holder Multifunctional power socket On-Off switch
Maintenance Focus 60 / Focus 61 User Guide 102 (106) 9839 0211 01 Edition 1.1 NOTE: Pay close attention during the execution of the next steps: the two Miniature Fuses could fall down on the floor. This is due to the fact that it is not necessary to remove the Focus 60 / Focus 61 from its working position. 4. By using a shaped tool (i.e. screwdriver), extract the Fuses Holder as shown in the picture on the right: 5. After extracting the Fuses Holder, it is possible to see the two Miniature Fuses (refer to the picture on the right). Remove the old Miniature Fuses and install the new ones. Remove the old Miniature Fuses and install the new ones
Focus 60 / Focus 61 User Guide Maintenance 9839 0211 01 Edition 1.1 103 (106) 6. After installing the new Miniature Fuses, push the Fuses Holder into its housing as shown in the picture on the right: NOTE: Use ONLY the power cable provided with the Focus 60 / Focus 61 package. If you use any other power cable, the protection provided by the equipment may be impaired. 7. Reconnect the power cable to the multifunctional power socket 8. Reconnect the power cable to the AC Power. NOTE: Switch the Focus 60/ Focus 61 on, to verify that fuses replacement was done correctly. Check, that the light of the On-Off switch is red and if the other LEDs (on the front panel) illuminate correctly.
Troubleshooting Guide Focus 60 / Focus 61 User Guide 104 (106) 9839 0211 01 Edition 1.1 15 TROUBLESHOOTING GUIDE Here is a quick troubleshooting guide for the Focus 60 / Focus 61. If a problem occurs, before taking any action (replacing parts or contacting customer support), be sure to check that the Focus 60 / Focus 61 was used correctly. Improper operation can cause troubles even if the system is in good working order. In case of issues, the log file (refer to paragraph “Enabling LOG Viewer” for further information) can provide information about the problem.
Index Focus 60 / Focus 61 User Guide 9839 0211 01 2017-01 Edition 1.1 www.atlascopco.com

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