ECI Satellite Communication A S RTU4120A Iridium Telephone System User Manual Installation manual Sailor

ECI Satellite Communication A/S Iridium Telephone System Installation manual Sailor

Installation manual Sailor

SAILOR SC4150Installation ManualSingle-channel Unit
IntroductionCongratulations on your new Iridium handset or PSTN (PublicSwitched Telephone Network) telephone.Your Iridium system is a modular system that consists of an antenna,transmitter/receiver, handset and optional PSTN telephone/PBX(Private Branch Exchange) switchboard.You can operate the Iridium system in voice mode from a handsetand/or PSTN telephone. To the system you can connect up to fivehandsets and one PSTN telephone or PBX switchboard.Sailor marine equipment is specially designed for the extremelyrugged conditions on board a ship, based on more than 50 years ofexperience with all kinds of boats, from small pleasure crafts, overfishing boats working under all climatic conditions, to the biggestships.EuroCom Industries A/S (ECI) develops and produces high-technology maritime communications equipment under thebrandname Sailor .ECI is one of the world’s largest suppliers of communicationsequipment for the maritime segment, a position which has beenmaintained by means of constant and extensive product develop-ment.The Sailor products are sold through a global network with morethan 60 qualified and trained distributors.Please noteAny responsibility or liability for loss or damage in connection withthe use of this product and the accompanying documentation isdisclaimed. The information in this manual is furnished for informa-tional use only, is subject to change without notice, may containerrors or inaccuracies, and represents no commitment whatsoever.This agreement is governed by the laws of Denmark.Doc. no.: M4150GB0 Issue: G/0303
1InstallationIRIDIUM0225Contents1 Configuration of Single-Channel Unit.............................................................................................................. 22 Installation .......................................................................................................................................................... 32.1 Cable Overview .................................................................................................................................................... 32.1.1 Scanbus Termination ............................................................................................................................................ 52.2 Where to Place the Satellite Transceiver Box ..................................................................................................... 72.3 How to Mount the Satellite Transceiver Box ........................................................................................................ 82.4 How to Put on the Finishing Cover ...................................................................................................................... 92.5 How to Insert the SIM Card.................................................................................................................................. 102.6 How to Remove the Finishing Cover ................................................................................................................... 112.7 Installation of the Antenna.................................................................................................................................... 122.8 PABX/PSTN Interface .......................................................................................................................................... 152.9 Data Interface ....................................................................................................................................................... 15Appendix A ..................................................................................................................................................................... 17Spareparts List ..................................................................................................................................................... 17
2Installation IRIDIUM02251 Configuration of Single-Channel UnitL135423E10 - 32V DCPABXPhoneDTE2341Antenna UnitMax. cable loss 3dBIridiumL1 + L2 < 100 metresL2BoxConnection51HandsetControlHandsetTransceiverUnitControl6GPS
3InstallationIRIDIUM2 Installation2.1 Cable OverviewCable 1ScanbusCable: 9*0.22 mm2shieldedshield connected to groundCable connector type: 9 pole sub-d maleTransceiver Description Handset Colour1NC12 data+ 2 white Twisted3 data- 3 brown pairs4AF+4greenTwisted5 AF- 5 yellow pairs6 GND 6 grey Twisted7 +24V DC 7 pink pairs8RX_AF+8 blue Twisted9 RX_AF- 9 red pairsshield GND shield2345678911036088Cable 2PhoneCable connector type: RJ 11Transceiver Description Veritas1NC12 phone1+ 23 phone1- 34NC4Cable 3DataCable: 9*0.22 mm2shieldedshield connected to groundCable connector type: 9 pole sub-d male0225
4Installation IRIDIUM0225Transceiver Description Veritas1 DCD 12 received data 23 transmitted data 34 data terminal ready 45serial GND56 data set ready 67 request to send 78 clear to send 89RI9shield GND shieldCable 4Power supply Front viewPin no. Description Colour1 10-32V DC red20V DC black3NC white4GND green431236662ACable 5Description of connections to T-connection H4196The wire terminal blocks are connected in parallel.36090
5InstallationIRIDIUMCable 6GPS inputCable: 9*0.22 mm2shieldedshield connected to groundCable connector type: 9 pole sub-d maleTransceiver Description Veritas1 NC* 12 PC Rx (RS232) 23PC Tx (RS232)34 NC* 45 GND (RS232) 56 NC* 67 NMEA+ 78 NMEA- 89 NC* 9shield GND shield* Do only connect a standard RS232 terminal cable. If only NMEA needed, then do not connect to other pins than 7and 8.2.1.1 Scanbus TerminationThe scanbus connectiong the transceiver and the control units, has to be terminated. Only the first and last unit on thebus shall have the termination in ON position.The termination in the transceiver unit is done by setting the jumper S3, located near the scanbus terminal on the PCB(see figure below). As default, the jumper S3 is set ON.38638C65C138C131C194C1C142C9C24R187C5R85C154D6R159R12C196R11X2R180D12C102D5C20R217R15R223D9R216D4X10C132Z4V10Z2C202R95C163C215C10C87C4X4V3R49R48L2R26 R30D14R63C22R31R27R28R55V17R51V8C56C184C203C38R53R46V4V18R57R60V20R146R5R76R111R102C15R82 R68C30R56D16R29R45V7X5Z31D2C92C89Z28C88Z34Z32C91Z33Z15C83Z29C84C90Z30C85Z39C97C81C164R33R44C79R25C19C43C37D13C34C60V15C23C95Z36C76C94Z38Z37Z40C96N3D8C59C135C2V13R24C39R32R47C130V28C52C40C133D10C134R109R110C139C51R42C82R122R50C101C14R10C17R197V49V45R34R22N1C3R101C218C98C213 C162R135C200C157R96R124R183R108C74R88C72R4R118R100R121C114R98C27R99C35C199C61R123C113C62C172C120C57N4V66V62C28N9C36C209C210V61R35R199V68R200R214R97V60R198V57C171C99C41C109R43R83N5C68N8R6C147R38N13C86C106R39R220R119R40R151C103R13R152R185C177C217C110C152C208R154R107C12X3C13C156Z10C169Z8R1C67C107C111R120C207R125R84C158C175R168R106R66R128R58R54V14V19R52Z9C192Z12Z11S3R162C77C78X8Z13C124C32R2C26 C25V26V11V27V31V33V12R77R78N15C204R104C125C49 R92C181R112C186 C188C161R114R91R87R115C182C190R150C191R94C173C174R86C205C48R113C189C148C53R90C187R116R117N12N2C176C178R89C55R149C167R93C6C170C11R224R169C31C150R225R166R103C225R3C115C193R167C155N14R59V16C220C136Z3C93Z35Z6C137C16C219C105R105C108R189R190C47V73V58R132R175V59R16R193R208C216C128C117R165R7R170 R172R215C21V36N10N11R21R142R19R141V30R174R18R206R164R145C75V69C143Z14R209R69C7R184V65R156R171V37R158V40R71V21D11C50C141R17X1C18R157R62R67R74V35R73R64C45C44C42C66C46Z5C198R70C80R61R9R23C166V23L3C58R72V24C201C180R41C214R126R127R163C8R20C195D15D3V53L7V46C33V52C116N6C69V44R80R81C63R144N7R210R177C211C206V47R203R178C112C104R182R179R147R138R204R140R36R133C185V43R137V32V41C126R194R143R207C100V67C159R211R148V29C54R8V25C71C70C165C183R75R65R14R161V22X6V72V70V38R130R79C119C118C197C149C151V64C168C146V54V51V50R131R139R188R213C127V63R191C140V39C153R192R212C73C129V74 V34C29R134V48C121C122C123C64R195C212R129V42R37R136F1L5C160V55C144L4C179X9 X7C145V56R196S3R162C78Z130225
6Installation IRIDIUMThe termination in the control unit is located on the PCB in the cradle as jumper S1 (see figure below). As default thejumper S1 is set ON.38637S1ONOFFWhen configuring a system only including a transceiver unit and one control unit, no changes in the default terminationis needed. If the system includes more than one control unit, it is needed to remove some of the default terminations.Below two examples of scanbus termination is given, when the system includes several control units.38635BoxConnectionTransceiver UnitControl UnitTerminatedTerminated0225
7InstallationIRIDIUM0225Terminated TerminatedConnectionBoxControl UnitTransceiver Unit386362.2 Where to Place the Satellite Transceiver BoxMount the satellite transceiver box in a place where it is sheltered from the wind, protected from the salty and humidsea atmosphere. The temperature must not exceed 55° C.To ensure that the SIM card is easily accessible, do not place the satellite transceiver box higher than 1.5 m abovethe floor.
8Installation IRIDIUM2.3 How to Mount the Satellite Transceiver BoxFix the satellite transceiver box to the wall using the four screws included in the package. The screws are positionedas shown below:First tighten three of the screws. The wall surface should be plane. If there is a discrepancy in planeness exceeding1 mm, level the discrepancy up by shims or washers under the fourth screw before this is tightened.0225
9InstallationIRIDIUM2.4 How to Put on the Finishing CoverWhen the satellite transceiver box has been mounted on the wall, put on the finishing cover.The small lid in the finishing cover should be shut. Press the hooks inside the finishing cover down on the two thin edgesof the satellite transceiver box. While pressing, let the two plastic spears inside the finishing cover into the two squareholes of the satellite transceiver box.0225Press hard on the spots shown in the picture below until a loud click is heard.When putting on the finishing cover, do not use any tools – only your hands.
10Installation IRIDIUM2.5 How to Insert the SIM CardFirst, open the small lid in the finishing cover protectingthe SIM card reader. Then go through each of the follow-ing steps:Unlock the SIM card holder by pushing the lock with yourfinger nail.Lift the SIM card holder so that the slot points upwards.0225Insert the SIM card in the slot. Make sure that the cut-offcorner of the card is placed as shown in the picture.Push the SIM card holder back down, and lock it bypushing the lock with a finger nail.Finally, shut the lid again.
11InstallationIRIDIUM02252.6 How to Remove the Finishing CoverYou may need to dismount the satellite transceiver box from the wall, e.g. in connection with service.For access to the mounting screws, the finishing cover can be removed from the satellite transceiver box as follows:Put a screwdriver into the slot in the printed circuit board beside the SIM card reader, and press gentlyto unhook the plastic spear.While pressing with the screwdriver, lift up the same side of the finishing cover slightly to loosen it.Repeat this procedure on the other side of the finishing cover.You can now detach the finishing cover from the satellite transceiver box by pulling it gently upwards.
12Installation IRIDIUM03032.7 Installation of the AntennaOne of the advantages of this equipment is the easy-to-handle, lightweight and rugged antenna. Because theIRIDIUM ® system is characterised by a good link margin, the antenna is a passive quadrifillar helix type, requiringno external power supply and consisting of only nonmoving parts.The following figures show the antenna and the two different mounting accessories available:The mounting bracket in fig. 1 can be used in two different ways - mounted on either a rail or a pole.The fitting in fig. 2 can be used at the top of a tube. Please note that it is necessary to mount the cable, and seal thisconnection securely before the antenna and fitting are mounted on the tube.2" pipeFour M4x10Four M4 serrated lock washersAngle mounting bracketFour M4 washersAntennaFour M8 lock nuts and M8 washersPipe clampTwo M8 U-boltsFour M4 serrated lock washersFour M8 lock nuts and M8 washersFour pieces M4x10Angle mounting bracketFour M4 washers2" pipeTwo M8 U-boltsAntennaPipe clamp36623AFig. 1 Fig. 2Important!For FCC RF exposure compliance, the antenna must be installed with a minimum distanceof 0.61m (2 feet) away from all persons.
13InstallationIRIDIUM0225PrecautionsIn order to avoid interference or any other kind of disturbances from other systems on board, there are a fewprecautions to take note of:RadarsAccording to any installation guide for radars it is of vital importance that any other units are kept outside theradiation beam of the radar. Please consult fig. 3, showing what area to avoid:36622A10°e.g. from the radarAvoid interference10°10°Unobstructed view until10° below the horizonGPSTests have shown that only in case very old GPS equipment is used, a user may expect a minor influence onthe GPS originated from the Iridium equipment. This can be avoided by ensuring a distance of at least 1 mbetween the two antennas.
14Installation IRIDIUMInmarsat equipmentThe operating frequency bands of the iridium and Inmarsat systems are neighbours, and it is not in any way byany technical solution possible to completely separate these bands. This means that interference from Inmarsatcan be expected, especially if the antennas are placed near each other. The distance between the antennasShould be as far as possible.If in any way the user experiences trouble using Iridium because of Inmarsat, a filter can be provided as anoption. This filter is placed in a suitable place between the antenna and the transceiver. The filter is a passivetype not requiring external power but the filter loss of 1.2 dB have to be added to the total cable loss betweenthe transceiver and the antenna. Please contact your dealer for further information.The table below shows the distance to other Inmarsat equipment, with and without use of filter.9505 ISU Protection Distance Main Lobe (Metres)Side Lobe (Metres)Back-Lobe (Metres)No Filter 14 4 4 Inmarsat (Mini-M)No Filter 25 4 4 Inmarsat (Std-M)No Filter 84 20 20 Inmarsat ANo Filter 70 16 16 Inmarsat BNo Filter 14 14 14 Inmarsat CWith Filter 1 1 1 Inmarsat (Mini-M)With Filter 1 1 1 Inmarsat (Std-M)With Filter 4 1 1 Inmarsat AWith Filter 4 1 1 Inmarsat BWith Filter 1 1 1 Inmarsat CAntenne cableBelow, please find a table of cables that can be provided by your dealer: CABLE CONNECTORCable type Part no.Maximum length/ 3 dB lossOuter diameterMinimum bending radiusConn. type Part no. RG 214/U E62.415 8 m 10.8 mm 54 mm N MALE E62.147SUCOFEED 1/2" HF 77.518 19 m 13.4 mm 35 mm N MALE 79.002SUCOFEED 1/2" 77.519 30 m 16.0 mm 125 mm N MALE 79.001SUCOFEED 7/8" 77.520 50 m 27.8 mm 220 mm N MALE 79.003 & FEMALE 79.0040225
15InstallationIRIDIUM02252.8 PABX/PSTN InterfaceThis interface handles and converts 2-wire audio and control signals from/to the PABX into audio and control signalsfrom/to the LBT. The interface is placed on the control unit BUS, allowing the PABX to act as control unit. The interfacehandles the following tasks:·generates DC current to the PABX in both idle and active mode·generates ringing voltage·detects call requests from the PABX·detects DTMF tones from the PABX·converts audio TX/RX from the Iridium system to a 2-line balanced signalThis means that an ordinary two-wire system telephone can be connected to the onboard PABX unit/PSTN socket -and the call can then be initiated from this telephone, e.g. from the captain’s cabin or the cargo control room. The built-in SMPS of 10-32 V DC generates the necessary current to support the PSTN telephone of the system.Specification of the Iridium system PSTN connection:RJ11 connection:1. nc2. TIP3. RING4. ncLine Voltage: 48V DCLine current (source): 24 mALine impedance: 270 W + 750 W // 150 nF (this impedance also covers 600 W)Ringing voltage: 60VRMS, 90 Vpp (square wave)Ringing sequence: 0,6 sec On, 4 sec Off.Ringing frequency: 30 HzRinging drive capability: 1400 W @ 30 Hz (= 5 normal ring units)2.9 Data InterfaceThe Iridium terminal includes a 9 pol Sub-D connection. The connection is a RS232 interface.For using this interface, please contact your Iridium Service Provider, that will supply you with Iridium Data Interfacesoftware
16Installation IRIDIUM0225
Appendix ASpareparts List6DLORU ,WHP ,WHPQXPEHUPower cable 56.140TNC/N adaptor 79.005LBT 55.915Controller-PCB 638451ID kit 49.310Fuse 45.669Scanbus male 9p Sub-D 78.758Scanbus female 9p Sub-D 78.765Housing 9p Sub-D 78.74517InstallationIRIDIUM0225

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