Endress and Hauser and Co FMR09 Level Probing Radar User Manual Micropilot S FMR540

Endress and Hauser GmbH and Co Level Probing Radar Micropilot S FMR540

USer Manual

TI412F/00/en/09.06Technical InformationMicropilot S FMR540Level-RadarSmart Transmitter for continuous and non-contact precision level measurement. For custody transfer and inventory control applications with NMi and PTB approvals.ApplicationThe Micropilot S is used for highly accurate level measurement in storage tanks and can be applied in custody transfer applications. It meets the relevant requirements according to OIML R85 and API 3.1B.Typical areas of application are:• The with parabolic antenna is excellently suited for free space applications up to 40 m (131 ft).• The with horn antenna is suitable for free space applications that disallow the use of a parabolic antenna due to tank/nozzle geometry.The FMR540 with DN200 (8") parabolic antenna offers high beam focussing of 4° and is therefore ideally suited to applications with nozzles situated close to the tank wall.The FMR540 with DN100 (4") horn antenna is designed for all small nozzles sizes.Your benefits• Better than 1 mm accuracy.• National approvals (NMi, PTB) for custody transfer.• Applicable as stand-alone system or tied into tank gauging systems via the Tank Side Monitor NRF590.• Cost-effective and simple installation via 4-wire cable with HART and 24V DC intrinsically safe power supply.• low cost, low weight UNIversal flanges• top target positioners to compensate any flange inclination• easy on-site operation via menu-driven alphanumeric display• easy commissioning, documentation and diagnostics via operating software (ToF Tool - Fieldtool Package or FieldCare)• HART communication.
Micropilot S FMR5402Endress+HauserTable of contentsFunction and system design. . . . . . . . . . . . . . . . . . . . . 3Measuring principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3Equipment architecture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4Custody transfer applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5Integrated in tank gauging system . . . . . . . . . . . . . . . . . . . . . . . . . 6Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Measured variable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Antenna selection for Micropilot S-series . . . . . . . . . . . . . . . . . . . 7Measuring range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Measuring range depending on sensor type and media group . . . . . 8Measuring conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Operating frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10Output signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10Signal on alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10Linearization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10Galvanic isolation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10Auxiliary energy . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10Terminal assignment 4…20 mA with HART . . . . . . . . . . . . . . . . 11Load HART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Cable entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Supply voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Power consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Current consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Residual ripple HART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Max noise HART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12mm accuracy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Overvoltage protector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Performance characteristics. . . . . . . . . . . . . . . . . . . . 13Note . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Reference operating conditions . . . . . . . . . . . . . . . . . . . . . . . . . . 13Maximum measured error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Software reliability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Hysteresis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Long-term drift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Influence of ambiente temperature . . . . . . . . . . . . . . . . . . . . . . . 13Proof of accuracy of custody transfer versions . . . . . . . . . . . . . . . 13Non-repeatability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Resolution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Inventory control versions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Operating conditions: Installation . . . . . . . . . . . . . . . 14Installation instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14Beam angle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15Installation on tank FMR540 . . . . . . . . . . . . . . . . . . . . . . . . . . . 16FMR540 with top target positioner . . . . . . . . . . . . . . . . . . . . . . . 18Integrated air purge connection . . . . . . . . . . . . . . . . . . . . . . . . . 18Operating conditions: Environment. . . . . . . . . . . . . . 19Ambient temperature range . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19Storage temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19Climate class . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19Degree of protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19Vibration resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19Cleaning of the antenna . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19Electromagnetic compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . 19Approvals for custody transfer applications . . . . . . . . . . . . . . . . . 19Operating conditions: Process . . . . . . . . . . . . . . . . . . 19Process temperature range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19Process pressure limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19Antenna core . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19Wetted parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19Optional (top target positioner) . . . . . . . . . . . . . . . . . . . . . . . . . . 19Mechanical construction . . . . . . . . . . . . . . . . . . . . . . 20Design, dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20Type plate / type plate for custody transfer applications . . . . . . . 22Endress+Hauser UNI flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24Human interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25Operation concept . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25Display elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25Operating elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26On-site configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27Remote configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28Certificates and approvals . . . . . . . . . . . . . . . . . . . . . 29CE approval . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29Ex approval . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29External standards and guidelines . . . . . . . . . . . . . . . . . . . . . . . . 29Type approvals for custody transfer approvals . . . . . . . . . . . . . . . 29RF approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29Ordering information. . . . . . . . . . . . . . . . . . . . . . . . . 30Micropilot S FMR540 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30Ordering structure (continued) . . . . . . . . . . . . . . . . . . . . . . . 31Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32Weather protection cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32Sensor alignment tool for Target Positioner (alignment device option) only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32Commubox FXA191 HART . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32Commubox FXA195 HART . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32Commubox FXA291 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33ToF Adapter FXA291 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34Fields of activities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34Technical Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34Certificates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34Patents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Micropilot S FMR540Endress+Hauser 3Function and system designMeasuring principle The Micropilot is a "downward-looking" measuring system, operating based on the time-of-flight method. It measures the distance from the reference point (process connection) to the product surface. Radar impulses are emitted by an antenna, reflected off the product surface and received again by the radar system.L00-FMR250xx-15-00-00-en-001InputThe reflected radar impulses are received by the antenna and transmitted into the electronics. A microprocessor evaluates the signal and identifies the level echo caused by the reflection of the radar impulse at the product surface. The unambiguous signal identification is accomplished by the PulseMaster® software, based on many years of experience with time-of-flight technology.The distance D to the product surface is proportional to the time of flight t of the impulse:D = c · t/2,with c being the speed of light.Based on the known empty distance E, the level L is calculated:L = E – DReference point for "E" is the lower surface of the process connection. For highly precise level measurements, it is of crucial importance to have a stable mounting position (GRH) of the radar gauge or to compensate for the effects of tank movements during filling and emptying cycles. This can be done by either using the dip table integrated in the Micropilot S FMR53x / 540 or by using the compensation methods integrated into the Tank Side Monitor NRF590.The Micropilot is equipped with functions to suppress interference echoes. The user can activate these functions. They ensure that interference echoes (e.g. from edges and weld seames) are not interpreted as level echo.OutputThe Micropilot is commissioned by entering an empty distance E (=zero), a full distance F (=span) and an application parameter. The application parameter automatically adapts the instrument to the measuring conditions. The data points “E” and “F” correspond with 4mA and 20mA for instruments with current output. They correspond with 0 % and 100 % for digital outputs and the display module. For inventory control or custody transfer applications, the measurement should always be transferred via digital communication (HART).A linearization with max. 32 points, based on a table entered either manually or semi-automatically, can be activated locally or remotely. This function provides a measurement in engineering units and a linear output signal for spheres, horizontal cylindrical tanks and tanks with conical outlet.20 mA100%4mA0%DLFEgauge reference height(GRH)datum plate (Gauge Reference plate)flange:reference point ofmeasurement
Micropilot S FMR5404Endress+HauserEquipment architecture Stand-aloneThe instrument provides a 4…20 mA output with HART protocol.The complete measuring system consists of:L00-FMR53xxx-14-00-06-en-002On-site Configuration• with display and operating module VU331,• with a Personal Computer, FXA193 and the operating software "ToF Tool - FieldTool Package" respectively "FieldCare".The ToF Tool is a graphical operating software for instruments from Endress+Hauser that operate based on the time-of-flight principle (radar, ultrasonic, guided micro-impulse). It assists with commissioning, securing data, trouble shooting and documentation of the measuring point.Remote Configuration• with HART handheld DXR375,• with a Personal Computer, Commubox FXA195 and the operating software "ToF Tool - FieldTool Package" respectively "FieldCare".Remote operation• With a Personal Computer, NRF590 (Tank Side Monitor) and the inventory management software, e.g. "FuelsManager".ENDRESS + HAUSERE+–%1# % &CopyG H IP Q R S, ( )‘A B CPastePageOnPageUpDeleteBkspInsertJ K LT UV_ < >D E FHot Key+ Hot KeyM N OW XY Z+ * /47.2580375FIELD COMMUNICATOR369-DELTABAR:* * * * * * * *ONLINE1 QUICK SETUP2 OPERATING MENU4 SV 0 °C3 PV 352 mbarHELP SAVEdsdmdmdf das.asdas faasas la.1# % &CopyG H IP Q R S, ( )‘A B CPastePageOnPageUpDeleteBkspInsertJ K LT UV_ < >D E FHot Key+ Hot KeyM N OW XY Z+ * /47.2580375FIELD COMMUNICATOR369-DELTABAR:* * * * * * * *ONLINE1 QUICK SETUP2 OPERATING MENU4 SV 0 °C3 PV 352 mbarHELP SAVEdsdmdmdf das.asdas faasas la.CommuboxFXA291 (USB)ToF AdapterFXA291HARTHARTFXA195orDXR375PLCCommuboxFXA191 (RS232C)or FXA195 (USB)service adapterFXA193 (RS232C)operating anddisplay modullVU3312x transmitter powersupply unitRN221NHART handheldDXR375- Fieldcare- ToF Tool - Field Tool Package- Fieldcare- ToF Tool - Field Tool Package
Micropilot S FMR540Endress+Hauser 5System integration via FieldgateVendor Managed InventoryBy using Fieldgates to interrogate tank or silo levels remotely, suppliers of raw materials can provide their regular customers with information about the current supplies at any time and, for example, account for them in their own production planning. For their part, the Fieldgates monitor the configured level limits and, if required, automatically activate the next supply. The spectrum of options here ranges from a simple purchasing requisition via e-mail through to fully automatic order administration by coupling XML data into the planning systems on both sides.Remote maintenance of measuring equipmentFieldgates not only transfer the current measured values, they also alert the responsible standby personnel, if required, via e-mail or SMS. In the event of an alarm or also when performing routine checks, service technicians can diagnose and configure connected HART devices remotely. All that is required for this is the corresponding HART operating software (e.g. ToF Tool - FieldTool Package, FieldCare, ...) for the connected device. Fieldgate passes on the information transparently, so that all options for the respective operating software are available remotely. Some on-site service operations can be avoided by using remote diagnosis and remote configuration and all others can at least be better planned and prepared.L00-FXA520xx-14-00-06-en-009Note! The number of instruments which can be connected in mutidrop mode can be calculated by the "FieldNetCalc" program. A description of this program can be found in Technical Information TI 400F (Multidrop connector FXN520). The program is available form your Endress+Hauser sales organisation or in the internet at: "www.endress.com É Download" (Text Search = "Fieldnetcalc").Integration into the Asset Management SystemThe HART interface allows the integration into the AMS® (Asset Management System) from Emerson.Custody transfer applications The Micropilot S is suitable for custody transfer and inventory control applications.The on-site testing has to be done in compliance with the applicable regulatory standards.The Micropilot S can be sealed after successful on-site calibration to be protected against any access to the electronics compartment and any changes of software settings. If the Micropilot S is used for custody transfer or inventory control, any temperature influence on the tank shell height can be compensated for using the Tank Side Monitor. In addition, the vertical movement of the gauge reference point due to the hydrostatic tank deformation can be compensated in the Tank Side Monitor. A Tank Side Monitor can provide 24 VDC for a Micropilot S. The Tank Side Monitor can communicate with up to 6 devices via HART Multidrop.-FieldgateFXA520ENDRESS+HAUSERRN 221NENDRESS+HAUSERRN 221N.FieldgateFXA520 20...45 VDCFXN 520FXN 520Multidrop-ConnectorFXN520HTTP scriptWeb browser…AnalogueEthernetGSMe.g. 2 x RN221N-B …Channel 1 Channel 2via HART Client:- ToF Tool - FieldToolPackage- FieldCare...Remote monitoringRemote configuration/diagnostics
Micropilot S FMR5406Endress+HauserIntegrated in tank gauging systemThe Endress+Hauser Tank Side Monitor NRF 590 provides integrated communications for sites with multiple tanks, each with one or more sensors on the tank, such as radar, spot or average temperature, capacitive probe for water detection and/or pressure sensors. Multiple protocols out of the Tank Side Monitor guarantee connectivity to nearly any of the existing industry standard tank gauging protocols. Optional connectivity of analog 4...20 mA sensors, digital I/O and analog output simplify full tank sensor integration. Use of the proven concept of the intrinsically safe HART bus for all on-tank sensors yields extremely low wiring costs, while at the same time providing maximum safety, reliability and data availability.L00-FMR53xxx-14-00-06-en-004Micropilot S ProthermoTank Side MonitorFuels ManagerSoftwareRTU 8130(remoteterminalunit)PressureHART4 wireSupply voltage:16…253 VAC
Micropilot S FMR540Endress+Hauser 7InputMeasured variable The measured variable is the distance between the reference point (GRH, refer to fig. →ä3) and a reflective surface (i.e. medium surface).The level is calculated based on the tank height entered.The level can be converted into other units (volume, mass) by means of a linearization. In order to compensate for non-linear effects like movement of the tank roof, an additional correction table (diptable) can be entered.Antenna selection for Micropilot S-seriesIt is essential for each and every application and installation to select the right antenna type. The antenna selection depends on the following criteria:• Type of application (i.e. free space vs. stilling well)• Installation possibilities (size, location and height of nozzle)• Properties of the product stored in the tank (radar reflectivitiy, vapor pressure, temperature, etc.)• The Micropilot S FMR540 offers 2 radar antennasFor stilling well applications, FMR532 should be selected (see TI344F)For measuring mediums with a low reflectivity (i.e. asphalts, bitumen and etc.), FMR533 should be selected (see TI344)Horn antennaWith DN100 (4") horn, this antenna is suitable for most of custody transfer applications up to the measuring distance of 20m/30m (depending on dielectric constant). With the narrow beam angle (8 deg) , compared to FMR530, this horn antenna is suitable for closer to tank wall application (→ä15) When installing, it is essential that the horn extends below the nozzle (→ä16).L00-FMR530-10-00-00-yy-001Parabolic antennaThe parabolic antenna offers the smallest beam angle (4 deg) for free space applications. It also covers longest measuring distance of 40m (dielectric constant > 1.8). It is ideal for applications close to the tank walls, where nozzles are available. When installing, it is ideal that the parabolic antenna is installed in the position where the reflector protrude from the nozzle (→ä18). For measuring mediums with a low reflectivity, such as asphalts and bitumen, FMR533 (please, refer to TI344F) is recommended.L00-FMR540xx-10-08-06-xx-001
Micropilot S FMR5408Endress+HauserMeasuring range The usable measuring range depends on the size of the antenna, the reflectivity of the medium, the mounting location and possible interference reflections.To achieve an optimised signal strength it is recommended to use an antenna with as large as possible diameter (DN200/8" parabolic antenna).The following tables describe the groups of media as well as the achievable measuring range as a function of application and media group. If the dielectric constant of a medium is unknown, it is recommended to assume media group B to ensure a reliable measurement.Table 1:The following table describes the media groups and the dielectric constant εr.Measuring range depending on sensor type and media groupNote! For stilling well applications Micropilot S FMR532 is recommended (see Technical Information TI344F).Media group DC (εr) ExamplesA1.4 ... 1.8 non-conducting liquids, e.g. liquefied gas, ...1)1) Treat Ammonia NH3 as a medium of group A.B1.8 ... 4 non-conducting liquids, e.g. benzene, oil, toluene, white products, black products, crudes, bitumen/asphalts, ...C4 ... 10 e.g. concentrated acids, organic solvents, esters, aniline, alcohol, acetone, …D> 10 conducting liquids, e.g. aqueous solutions, dilute acids and alkalisMedia group Horn antennawithout sensor extensionParabolic antennawithout sensor extensionMeasuring range Measuring rangeADC (εr) = 1.4 ... 1.8 −−BDC (εr) = 1.8 ... 4 0.6 ... 20 m 0.8 ... 40 mCDC (εr) = 4...10 0.6 ... 30 m 0.8 ... 40 mDDC (εr) > 10 0.6 ... 30 m 0.8 ... 40 mMax. measuring range with cudstody transfer approvalNMi: 20 m / 65 ftPTB: 20 m / 65 ftNMi: 25 m / 82 ftPTB: 30 m / 98 ft
Micropilot S FMR540Endress+Hauser 9Measuring conditions • The measuring range begins, where the beam hits the tank bottom. Particularly with dish bottoms or conical outlets the level cannot be detected below this point.• In case of media with a low dielectric constant (groups A and B), the tank bottom can be visible through the medium at low levels (low height C). Reduced accuracy has to be expected in this range. If this is not acceptable, we recommend positioning the zero point at a distance C (see Fig.) above the tank bottom in these applications.• In principle it is possible to measure up to the tip of the antenna with FMR540. However, due to considerations regarding corrosion and build-up, the end of the measuring range should not be chosen any closer than A (see Fig.).•B requests the smallest possible measuring range (see fig.).• Tank diameter and height should be at least dimensioned such that a reflection of the radar signal on both sides of the tank can be avoided.• Depending on its consistence, foam can either absorb microwaves or reflect them off the foam surface. Measurement is possible under certain conditions.L00-FMR54xxx-17-00-00-yy-009Behaviour if measuring range is exceededThe behaviour in case of the measuring range being exceeded can be freely set: the default setting is a current of 22 mA and the generation of a digital warning (E651).Operating frequency • FMR540: 26 GHz ultra wideband systemA [m (inch)] B [m (inch)] C [mm (inch)]FMR540 (Horn Antenna without extension) 0.6 (23.6) > 0.5 (> 20) > 300 (> 12)FMR540 (parabolic Antenna without extension) 0.8 (31.5) > 0.5 (> 20) > 300 (> 12)100%0%BAC
Micropilot S FMR54010 Endress+HauserOutputOutput signal • 4…20 mA with HART protocol (e.g. for multidrop connection to the Tank Side Monitor NRF590): this version can be operated via the PC operating software ToF Tool and FieldCare. The instrument supports both point-to-point and multidrop operation.Signal on alarm Error information can be accessed via the following interfaces:• Local display:– Error symbol– Plain text display– LED’s: red LED continuously on = alarm, red LED flashes = warning• Current output• Digital interfaceLinearization The linearization function of the Micropilot S allows the conversion of the measured value into any unit of length or volume. Linearization tables for calculating the volume in cylindrical tanks are pre-programmed. Other tables of up to 32 value pairs can be entered manually or semi-automatically.Galvanic isolation 500 V towards ground.500 V between power supply and signal.Auxiliary energyElectrical connection Terminal compartment• Aluminium housing T12 with separate terminal compartment for:– standard,– EEx ia (with overvoltage protection),The electronics and current output are galvanically isolated from the antenna circuit.L00-FMR53xxx-04-00-00-en-001132445513245power supply signal
Micropilot S FMR540Endress+Hauser 11Terminal assignment 4…20 mA with HARTThe 4-wire cable is connected to the screw terminals (wire diameter 0.5…2.5 mm) in the terminal compartment. Use 4-wire twisted pair cable with screen for the connection.Protective circuitry against reverse polarity, RFI, and over-voltage peaks is built into the device (refer to TI241F »basics for EMC-tests«). Refer to TI374F for connection to the Tank Side Monitor NRF590.Connection to Tank Side Monitor NRF590l00-fmr54xxx-04-00-00-en-002Connection as a stand alone devicel00-fmr54xxx-04-00-00-en-0011234513245RTDNRF 590 i.s. terminal boardi.s. module wiringHARTsensor+--+16171819D+S+S-D-20212223OPT1OPT2OPT3OPT424252627+-+HH-+-+PH-28293031For MicropilotS-series only!Internallyinterconnected as one HART fieldbus loop214312 34plantgroundgrounding not onMicropilot Sgrounding single sidedon Tank Side MonitorNRF590The Micropilot S is - possibly in combination with other devices - connectedto a tank side monitor in a hazardous area. In this case, it is recommendedthat you ground the cable screen centrally at the andconnect all devices to the same potential matching line (PML). If, for functionalreasons, a capacitive coupling is required between local earth and screen(multiple grounding), ceramic condensers with a dielectric strength of min. 1500 Vmust be used, whereby the total capacitance of 10 nF must not be exceeded.Notes on grounding interconnected intrinsically safe devices are provided bythe FISCO model.Tank Side Monitoreffintrinsicaly safeterminal boardTank Side MonitorNRF590only forMicropilot S512 341234513245plantgroundpower:24 VDC(16…30 V)signal:24 VDCA Micropilot S situated in a hazardous area is connected as ato a situated outside of thehazardous area. In this case, it is recommended that the screen beconnected directly to the Micropilot at the housing's earth, wherebythe Micropilot S and the power supply unit are connected to the samepotential matching line (PML).singledevice power supply unit and transmitter
Micropilot S FMR54012 Endress+HauserLoad HART Minimum load for HART communication: 250 ΩCable entry Cable gland: M20x1.5Cable entry: G ½, ½ NPT, M20 (thread)Supply voltage DC voltage: 16…36 VPower consumption Max. 400 mW at 16 V, max. 600 mW at 24 V, max. 750 mW at 30 V.Current consumption Max. 25 mA (55 mA inrush current).Residual ripple HART 47...125 Hz: Upp = 200 mVMax noise HART 500 Hz...10 kHz : Ueff = 19 mV (at 500 Ω)Power supply For stand alone operation recommended via two Endress+Hauser RN221N.mm accuracy For measurements with mm accuracy the measured variable must be transmitted using HART protocol to ensure the necessary resolution.Overvoltage protector • The level transmitter Micropilot S is equipped with an internal overvoltage protector (600 Vrms surge arrester) according to DIN EN 60079-14 or IEC 60060-1 (impulse current test 8/20 μs, Î = 10 kA, 10 pulses). Additionally, the instrument is protected by a galvanic insulation of 500 Vrms between the power supply and the (HART) current ouput. Connect the metallic housing of the Micropilot S to the tank wall or screen directly with an electrically conductive lead to ensure reliable potential matching.• Installation with additional overvoltage protector HAW262Z/HAW56xZ (see XA081F-A "Safety instructions for electrical apparatus certified for use in explosion-hazardous areas").– Connect the external overvoltage protector and the Micropilot S transmitter to the local potential matching system.– Potentials shall be equalised both inside and outside the explosion hazardous area.– The cable connecting the overvoltage protector and the Micropilot S transmitter shall not exceed 1 m in length;– The cable shall be protected e.g. routed in an armoured hose.Communication Terminal voltage minimal maximalPower supply standard U (20 mA) = 16 V 36 VEx U (20 mA) = 16 V 30 VSignal Ex U (4 mA) = 11.5 V 30 VU (20 mA) = 11.5 V 30 V
Micropilot S FMR540Endress+Hauser 13Performance characteristicsNote Performance characteristics for instruments that can be calibrated for inventory control and custody transfer applications are ccording to weight & measure standards in compliance with OIML R85.General operating / environmental conditions see →ä19.Reference operating conditionsAccording to OIML R85:• Temperature = –25…+55 °C (-13…+131 °F)• Atmospheric pressure• Relative humidity (air) = 60 % ±15%• Medium properties: e.g. medium with good reflectivity and calm surface.• Tank diameter: signal beam hits the tank wall only at one side.• No major interference reflections inside the signal beam.Maximum measured error Absolute accuracy: better than ±1 mm (better than 1/16")Software reliability The software used in the radar instruments FMR540 fulfills the requirements of OIML R85. This particularly includes:• cyclical test of data consistency• non-volatile memory• segmented data storageThe radar instruments Micropilot S continuously monitor the compliance with accuracy requirements for custody transfer measurements according to OIML R85. If the accuracy cannot be maintained, a specific alarm is generated on the local display and via the digital communication (see →ä25).Hysteresis 0.1 mmLong-term drift The long-term drift is within the specified accuracy.Influence of ambiente tempe-ratureCurrent output (additional error, in reference to the span of 16 mA):•Zero point (4 mA)average TK: 0,025 %/10 K, max. 0,291 % over the entire temperature range -40 °C...+80 °C•Span (20 mA)average TK: 0,07 %/10 K, max. 0,824 % over the entire temperature range -40 °C...+80 °CProof of accuracy of custody transfer versionsThe accuracy of each Micropilot S is established through a calibration certificate that records the absolute and relative error at 10 equidistant points during the final test. A Laser Interferometer (Jenaer Messtechnik ZLM 500) with an absolute accuracy of 0.1 mm is used as a reference for the free space measurements with FMR540.Additional initial factory verifications for custody applications are available on demand for all radar instruments FMR540.Non-repeatability 0.1 mm (1/64")Resolution Digital 0.1 mm / analogue (4...20 mA): 0.03 % of measuring rangeInventory control versions All device types can be delivered as "Inventory Conctrol Versions" with a reduced accuracy of± 3mm (under reference conditions). To these versions, the calibration certificate or custody transfer type approval is NOT attached. The "Inventory Control Versions" can be selected by choosing the option "R" - reduced accuracy" in the order code option »Custody transfer approvals« →ä31.
Micropilot S FMR54014 Endress+HauserOperating conditions: InstallationInstallation instructions Orientation• Recommended distance (1) from tank wall to the center of the nozzle: minimum as specified in Table on →ä15 (beam angle / distance to wall).• Not in the centre (3), interference can cause signal loss.• Not above the fill stream (4).• It is recommended to use a weather protection cover (2) in order to protect the transmitter from direct sun or rain. Assembly and disassembly is simply done by means of a tension clamp (see Accessories on →ä32).L00-FMR54xxx-17-00-00-yy-0121234Tank installations• Avoid any installations (1), like limit switches, tem-perature sensors, etc., inside the signal beam (refer to beam angle →ä15).• It is essential that HiHi alarm is below the blocking distance (BD) and the safety distance (SD).• Symmetrical installations (2), e.g. vacuum rings, heating coils, baffles, etc., can also interfere with the measurement.Optimisation options• Antenna size: the bigger the antenna, the smaller the beam angle, the less interference echoes.• Mapping: the measurement can be optimized by means of electronic suppression of interference echoes.• Antenna alignment: refer to "optimum mounting position" (→ä16).• Stilling well: a stilling well can always be used to avoid interference. The FMR532 with planar antenna is recommended for stilling wells with a diameter DN150 (6”) and larger.• Metallic screens (3) mounted at a slope spread the radar signals and can, therefore, reduce interfe-rence echoes.Please contact Endress+Hauser for further informa-tion.L00-FMR54xxx-17-00-00-yy-013132BDSD
Micropilot S FMR540Endress+Hauser 15Beam angle The beam angle is defined as the angle a where the energy density of the radar waves reaches half the value of the maximum energy density (3dB-width). Microwaves are also emitted outside the signal beam and can be reflected off interfering installations. Beam diameter W is a function of antenna type (beam angle α) and measuring distance D. The distance between the tank wall and the center of the sensor should be greater than W/2. It is strongly recommended to avoid any mechanical obstacles within the highlighted area.Horn antennaL00-FMR54xxx-14-00-00-xx-003Antenna size 100 mm / 4"Beam angle (α)8°Measuring distance (D)Beamwidth diameter (W)Recommended distance to wall (W/2)5 m / 16 ft 0.70 m / 2.24 ft 0.35 m10 m / 32 ft 1.40 m / 4.48 ft 0.70 m15 m / 49 ft 2.10 m / 6.85 ft 1.05 m20 m / 65 ft 2.80 m / 9.09 ft 1.40 m25 m / 82ft 3.50 m / 11.48 ft 1.75 m30 m / 98 ft 4.20 m / 13.71 ft 2.10 mParabolic antennaL00-FMR54xxx-14-00-00-xx-004Antenna size 200 mm / 8"Beam angle (α)4°Measuring distance (D)Beamwidth diameter (W)Recommended distance to wall (W/2)5 m / 16 ft 0.35 m / 1.12 ft 0.18 m10 m / 32 ft 0.70 m / 2.23 ft 0.35 m15 m / 49 ft 1.05 m / 3.42 ft 0.53 m20 m / 65 ft 1.40 m / 4.54 ft 0.70 m25 m / 82ft 1.7 m / 5.58 ft 0.85 m30 m / 98 ft 2.10 m / 6.84 ft 1.05 m35 m / 115 ft 2.45 m / 8.04 ft 1.23 m40 m / 131 ft 2.80 m / 9.15 ft 1.40 mDW/2W = 2 D tan 2DW/2W = 2 D tan 2
Micropilot S FMR54016 Endress+HauserInstallation on tank FMR540 Optimum mounting positionL00-FMR54xxx-17-00-00-en-01090°90°Maker if usingANSI, DIN orJIS flangesMarker if usingEndress+Hauser UNI flangeTurn housingallen key4 mm/0.1”The housing can be turned inorder to simplify access to the displayand the terminal compartmentStandard installation FMR540 with horn antenna• Observe installation instructions on Page 14.• Marker is aligned towards tank wall.• The marker is always exactly in the middle between two bolt-holes in the flange.• After mounting, the housing can be turned 350° in order to simplify access to the display and the terminal compartment.• Adjust vertical sensor alignment in case the flange is not parallel to the face is medium surface.• The horn antenna should protrude from the nozzle. If necessary, choose version with antenna extension (→ä21).Note!Please contact Endress+Hauser for application with higher nozzle.• The horn antenna should be installed with 1 degree inclination towards the tank center.To avoid interference reflections or for optimum alignment within the tank, the FMR540 with optional top target positioner can be swiveled by 15° in all directions. For more informations please see instructions in KA274F/00.Please contact Endress+Hauser Service Organisation for commisioning.L00-FMR250xx-17-00-00-en-004HØDAntenna size 100 mm / 4"D [mm / inch] 95 / 3.7H [mm / inch](without antenna extension) < 430 / < 19.2
Micropilot S FMR540Endress+Hauser 17Standard installation FMR540 with parabolic antenna• Observe installation instructions on Page 14.• Marker is aligned towards tank wall.• The marker is always exactly in the middle between two bolt-holes in the flange.• After mounting, the housing can be turned 350° in order to simplify access to the display and the terminal compartment.• Ideally the parabolic antenna should protrude from the nozzle (1). If necessary, choose version with antenna extension (→ä21).Particularly when using the top target positioner, please ensure that the parabolic reflector is protruding from the nozzle/roof so as not to inhibit alignment.Note!For application with higher nozzle install parabolic antenna completely in the nozzle (2), including RF-wave guide (3).• The parabolic antenna should be installed vertically.To avoid interference reflections or for optimum alignment within the tank, the FMR540 with optional top target positioner can be swiveled by 15° in all directions. For more informations please see instructions in KA274F/00. Please, contact Endress+Hauser Service organization for commissioning.L00-FMR54xxx-17-00-00-en-004HØD123Antenna size 200 mm / 8"D [mm / inch] 197 / 7.75H [mm / inch] (without antenna extension) < 50 / < 1.96
Micropilot S FMR54018 Endress+HauserFMR540 with top target positionerOptimum mounting positionMicropilot S should be installed vertically towards the Liquid surface for best measuring performance of ±1 mm. Using top target positioner it is possible to tilt the antenna axis by up to 15° in all directions. The top target positioner is used for the optimum alignment of the radar beam to the liquid surface.The Sensor should be positioned vertical to the liquid surface in inclination of 0° for Parabolic Antenna and 1° for Horn Antenna.L00-FMR54xxx-17-00-00-en-006Align antenna axis:1. Loosen screws.2. Align antenna axis (here this is possible up to max. ±15° in all directions).3. Tighten screws.For more informations please see instructions in KA274F/00.In case of custody Application, the screws must be locked with wires.Integrated air purge connection±15° ±15°In some applications, the integrated air purge connection can prevent clogging of the antenna.• Permanent operation:recommended pressure range of the purge air: 1.2...1.5 bar abs.• Pulsed operation:max. pressure of purge air: 6 bar abs.Caution!Make sure to use dry purge air.L00-FMR54xxx-17-00-00-en-007air purge connection:G (max. torque 3.5 Nm)¼
Micropilot S FMR540Endress+Hauser 19Operating conditions: EnvironmentAmbient temperature range Ambient temperature for the transmitter:• Standard: -40 °C ... +80 °C (-40 °F…+176 °F)• For calibration to regulatory standards: -25 °C ... +60 °C (-30 °F…+140 °F)With Tu<-20 °C and Tu>+60 °C the operability of the LC-display is reduced.A weather protection cover should be used for outdoor operation if the instrument is exposed to direct sunlight.Storage temperature -40 °C ... +80 °C (-40 °F…+176 °F)Climate class DIN EN 60068-2-38 (test Z/AD)Degree of protection • Transmitter: IP 68, NEMA 6P. With open housing: IP20, NEMA 1.• Antenna: IP 68 (NEMA 6P)Vibration resistance DIN EN 60068-2-64 / IEC 68-2-64: 20…2000 Hz, 1 (m/s2)/HzCleaning of the antenna The antenna can get contaminated, depending on the application. The emission and reception of microwaves can thus eventually be hindered. The degree of contamination leading to an error depends on the medium and the reflectivity, mainly determined by the dielectric constant εr. If the medium tends to cause contamination and deposits, cleaning on a regular basis is recommended. Care has to be taken not to damage the antenna in the process of a mechanical or hose-down cleaning. The material compatibility has to be considered if cleaning agents are used! The maximum permitted temperature at the flange should not be exceeded. .Electromagnetic compatibility • Interference Emission to EN 61326, Electrical Equipment Class B• Interference Immunity to EN 61326, Annex A (Industrial) and NAMUR Recommendation NE 21 (EMC)• A standard installation cable is sufficient if only the analogue signal is used. Use a screened cable when working with a superimposed communications signal (HART).Approvals for custody transfer applicationsAll aspects of OIML R85 are fulfilled.Operating conditions: ProcessProcess temperature range FKM Viton GLT, -40 °C...+200 °C (-40 °F...+392 °F)Process pressure limits • Parabolic Antenna -1...6 bar (-14.5...87 psi)• Horn Antenna -1...16 bar (-14.5 psi...232 psi)• With Endress+Hauser UNI flange -1...1bar (-14.5 psi...14.5 psi)Antenna core • Parabolic Antenna: Teflon (PTFE)• Horn Antenna: PEEKWetted parts • Parabolic Antenna: Teflon (PTFE), seal and 316L/1.4404/1.4435• Horn Antenna: PEEK, seal and 316L/1.4404/1.4435Optional (top target positioner)± 15° inclination seal: FKM Viton GLT
Micropilot S FMR54020 Endress+HauserMechanical constructionDesign, dimensions Housing dimensionsDimensions for process connection and type of antenna see Page 21.L00-T-FMR54-06-00-00-en-002ENDRESS+HAUSER8565162max. 100 94Ø 129(Aluminium)
Micropilot S FMR540Endress+Hauser 21Micropilot M FMR540 - process connection, type of antennaHousing dimensions →ä20.L00-FMR540xx-06-00-00-en-001LLLL5050135401351355050ØdØdØd150/250/450150/250/450200mm/8”95 197430 195100mm/4”b [mm] b [mm]b [mm]L [mm] L [mm]d [mm] d [mm]D [mm] D [mm]D [mm]220 285 210 280228.6 279.420 22 18 2223.9 25.4DN 100 DN 150 DN 100 DN 1504” 6”ØDØ 280 (DN 150)ØØ 405 (DN 250)340 (DN 200)b88Ø60Ø60Ø60ØdParabolic antennaHorn antennafor 10KFlangeFlange to JIS B2220for 150 lbsFlangeFlange to ASME B16.5for PN10/16Antenna size Antenna sizeHorn antenna Parabolic antennaFlangeFlange to EN 1092-1 (agreeable to DIN 2527)T12 housingFlange DN100…150or equivalentTop Taget Positioner(Sensor Alignment) withEndress+Hauser UNI flange DN 200/250Endress+Hauser UNI flangeDN 150DN 200DN 250Ø 280 (DN 150)Ø 340 (DN 200)Ø 405 (DN 250)
Micropilot S FMR54022 Endress+HauserType plate / type plate for custody transfer applicationsIn addition to the standard type plate, the instrument features a type plate for custody transfer applications with the following statements:• manufacturer• instrument type• label for custody transfer approvalPTB :„Z“ with approval number and issuing agency, the 4-digit approval number is shown in the upper part of the „Z“, the lower part shows year and month of type approval.NMi : field for 5-digit approval number• year of manufacturing• space for imprinted tank identification number• statement of measuring range suitable for custody transfer approval including unit• statement of ambient temperature range suitable for calibration to regulatory standardsThe following statements are also required for calibration to regulatory standards. They are listed on the standard type plate and are not repeated here:• date of manufacturing•testerThe type plate for calibration to regulatory standards can be sealed. It is mounted with screws, therefore also available as a spare part. The „stamping“ of the electronic compartment is achieved with the custody locking switch (compare figure on →ä25) and does not require any additional stamping location. NMI and PTB type plate for custody transfer approval refer to illustration:NMi type plate (example)L00-FMR540xx-18-00-00-en-001PTB type plate (example)L00-FMR540xx-18-00-00-en-002ENDRESS+HAUSERMICROPILOT S FMRMICROPILOT S FMRHersteller / Producer :Hersteller / Producer :Zert.Messbereich/Cert.Measuring rangeZert.Messbereich/Cert.Measuring rangeUmgeb./Environm.Umgeb./Environm.bistominmaxvonfromBaujahrYear of constr.ear of constr.Zertifikat-Nr.Certification no.Tm°CTank-Nr.Tank-no.TankreferenzhöheTank reference heightm250002069--Certification noCertificatedMeasuring range from ... to ... min. environment temperature max. environment temperatureYear of construction Tank reference height Tank-no.ENDRESS+HAUSERMICROPILOT S FMRHersteller / Producer :Zert.Messbereich/Cert.Measuring range Umgeb./Environm.bisto min maxvonfromBaujahrYear of constr.Tm°CTank-Nr.Tank-no.TankreferenzhöheTank reference heightm250002069--CertificatedMeasuring range from ... to ... min. environment temperature max. environment temperatureYear of construction Tank reference height Tank-no.Approval numberYear and monthof type approval
Micropilot S FMR540Endress+Hauser 23Endress+Hauser UNI flange Installation hintsThe number of bolts has sometimes been reduced. The bolt-holes have been enlarged for adaption of dimensions, therefore, the flange needs to be properly aligned to the counterflange before the bolts are tightened.L00-FMR540xx-06-00-00-en-0024x90°280Ø 23AAAAAAA-A83404054x90°6x90°Ø 26Ø 29240294,5358Endress+Hauser UNI flange DN150compatible with:- DN150 PN10/16,- ANSI 6" 150 lbs,- JIS 10K 150AEndress+Hauser UNI flange DN200compatible with:- DN200 PN10/16,- ANSI 8" 150 lbs,- JIS 10K 200AEndress+Hauser UNI flange DN250compatible with:- DN250 PN10/16,- ANSI 10" 150 lbs,- JIS 10K 250Amaterial: 316LM80.3
Micropilot S FMR54024 Endress+HauserTop target positioner (Sensor alignment) with Endress+Hauser UNI flangeL00-FMR540xx-06-00-00-en-003Please, also see sensor alignment tool →ä32.WeightPlease, refer to ordering information →ä30.Material • Housing T12: aluminium, seawater-resistant, chromated, powder-coated• Sight window: glassAA-AA±15°840Ø 85Endress+Hauser UNI flangeDN200/DN250clamping screw3 x M8 shifty at 120°Viton sealMicropilot S FMR540Weight T12 housingApprox. 6 kg+weight of flange
Micropilot S FMR540Endress+Hauser 25Human interfaceOperation concept The display of the process value and the configuration of the Micropilot is done locally by means of a large 4-line alphanumeric display with plain text information. The guided menu system with integrated help texts ensures a quick, safe and easy commissioning.Display and operation is selectable from one out of six languages (English, German, French, Italian, Dutch, Spanish and Japanese). During the first start-up, the instrument explicitly asks for the desired unit / language.To access the display the cover of the electronic compartment may be removed even in hazardous area (Ex ia, IS).Remote commissioning, including documentation of the measuring point and in-depth analysis functions, is supported via the ToF Tool, the graphical operating software for Endress+Hauser time-of-flight systems.Access to the electronics can be prevented by means of a custody locking switch that locks the device settings.The custody locking switch can be sealed for custody transfer applications.Display elements Liquid crystal display (LCD):Four lines with 20 characters each. Display contrast adjustable through key combination.L00-FMR53xxx-07-00-00-en-001Note! To access the display, it is possible to open the cover of the electronics compartment even in an explosion hazardous area.The VU331 LCD display can be removed to ease operation by simply pressing the snap-fit (see graphic above).It is connected to the device by means of a 500 mm cable.Display symbolsThe following table describes the symbols that appear on the liquid crystal display:Symbols MeaningALARM_SYMBOLThis alarm symbol appears when the instrument is in an alarm state. If the symbol flashes, this indicates a warning.LOCK_SYMBOLThis lock symbol appears when the instrument is locked,i.e. if no input is possible.COM_SYMBOLThis communication symbol appears when a data transmission via e.g. HART is in progress.Calibration to regulatory standards disturbedIf the instrument is not locked or it cannot guarantee the calibration to regulatory standards, the situation will be indicated on the display via the symbol.ENDRESS + HAUSERE+–3 keyssnap-fitred LEDgreen LEDsealing pincustody locking switchLCD(liquid crystal display)symbols
Micropilot S FMR54026 Endress+HauserLight emitting diods (LEDs):There is a green and a red LED besides the Liquid Crystal Display.Operating elements The operating elements are located inside the housing and are accessible for operation by opening the lid of the housing.Function of the keysLED Meaningred LED continuously on Alarmred LED flashes Warningred LED off No alarmgreen LED continuously on OperationGreen LED flashes Communication with external deviceKey(s) MeaningO or VNavigate upwards in the selection listEdit numeric value within a functionS or VNavigate downwards in the selection listEdit numeric value within a functionX or ZNavigate to the left within a function groupFNavigate to the right within a function groupO and ForS and FContrast settings of the LCDO and S and FHardware lock / unlockAfter a hardware lock, an operation of the instrument via display or communication is not possible!The hardware can only be unlocked via the display. An unlock parameter must be entered to do so.
Micropilot S FMR540Endress+Hauser 27On-site configuration Operation with VU331The LC-Display VU331 allows configuration via 3 keys directly at the instrument. All device functions can be set through a menu system. The menu consists of function groups and functions. Within a function, application parameters can be read or adjusted. The user is guided through a complete configuration procedure.L00-FMRxxxxx-07-00-00-en-002Operation with handheld unit Field Communicator DXR375All device functions can be adjusted via a menu operation with the handheld unit DXR375.L00-FMR2xxxx-07-00-00-yy-007Note! Further information on the handheld unit is given in the respective operating manual included in the transport bag of the DXR375.XXXXSSOOFFFFHOMEFG00 F000 F001 F002 F003 F004 ...FG01FG02FG03FG04FG05FG06FG07...+21dB 09C10.002.305m0.00ENDRESS + HAUSERE+–Headline Position indicatorMain valueUnitSymbolSelection listFunction groups -> FunctionsHelp textEnvelopecurveBargraph1# % &CopyG H IP Q R S, ( ) ‘A B CPastePageOnPageUpDeleteBkspInsertJ K LT U V_ < >D E FHot Key+ Hot KeyM N OW X Y Z+ * /47.2580375FIELD COMMUNICATOR369-96FMR231: LIC0001ONLINE1 GROUP SELECT2 PV 8.7 mHELP SAVEdsdmdmdf das.asdas faasas la.PageOnPageUpBkspDeleteDeleteFMR231: LIC0001ONLINE1 GROUP SELECTION2 PV 8.7 mHELP SAVEdsdmdmdf das.asdas faasas la.FMR231: LIC0001GROUP SELECTIONHOMESAVEdsdmdmdf das.asdas faasas la.HFMR231: LIC0001HOMESAVEdsdmdmdf das.asdas faasas la.HBksp1 BASIC SETUP2 SAFETY SETTINGSBASIC SETUP1 MEASURED VALUE4 PROCESS COND.5 EMPTY CALIBR.3 MEDIUM PROPERTY4 EXTENDED CALIB.5 OUTPUT3 LINEARISATION2 TANK SHAPE
Micropilot S FMR54028 Endress+HauserRemote configuration The Micropilot S can be remotely operated via HART. On-site adjustments are also possible.Operation with ToF ToolThe ToF Tool is a graphical operation software for instruments from Endress+Hauser that operate based on the time-of-flight principle. It is used to support commissioning, securing of data, signal analysis and documentation of the instruments. It is compatible with the following operating systems: WinNT4.0, Win2000 and WinXP.The ToF Tool supports the following functions:• Online configuration of transmitters• Signal analysis via envelope curve• Linearisation table (create, edit, import and export)• Loading and saving of instrument data (Upload/Download)• Documentation of measuring pointMenu-guided commissioning:Signal analysis via envelope curve:Connection options:• HART with Commubox FXA191, FXA195• Service-interface with adapter FXA193 (RS232C) or FXA291 and ToF Adapter FXA291 (USB)L00-FMR540xx-20-00-00-en-001L00-FMR540xx-20-00-00-de-001
Micropilot S FMR540Endress+Hauser 29Operation with FieldCareFieldCare is Endress+Hauser's FDT based Plant Asset Management Tool. It can configure all intelligent field devices in your plant and supports you in managing them. By using status information, it also provides a simple but effective means of checking their health.• Operates all Endress+Hauser devices• Operates all third-party actuators, I/O systems and sensors supporting the FDT standard• Ensures full functionality for all devices with DTMs• Offers generic profile operation for any third-party fieldbus device that does not have a vendor DTM Certificates and approvalsCE approval The measuring system meets the legal requirements of the EC-guidelines. Endress+Hauser confirms the instrument passing the required tests by attaching the CE-mark.Ex approval See "Ordering information" on →ä30.External standards and guidelinesTo conception and development for Micropilot S have been followed the external standards and guidelines:EN 60529Protection class of housing (IP-code)EN 61010Safety regulations for electrical devices for measurement, control, regulation and laboratory use.EN 61326Emissions (equipment class B), compatibility (appendix A – industrial area)NAMURStandards committee for measurement and control in the chemical industryAPI (American Petroleum Institute)Particulary "Manual of Petroleum Measurement Standards"OIML R85 (Organisation Internationale de Métrologie Légale)Type approvals for custody transfer approvalsAll aspects of OIML R85 are fulfilledRF approvals R&TTE 1999/5/EG, FCC CRF 47, part 15Any changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment.
Micropilot S FMR54030 Endress+HauserOrdering informationMicropilot S FMR540 This overview does not mark options which are mutually exclusive.10 Approval: Baisc weightA Non-hazardous area6.0 Kg (T12 Transmitter housing)1 ATEX II 1/2G EEx ia IIC T66 *ATEX II 1/2G EEx ia IIC T6, WHG (in preparation)G *ATEX II 3G EEx nA II T6 (in preparation)S *FM IS Cl.I Div.1 Gr.A-D (in preparation)U *CSA IS Cl.I Div.1 Gr.A-D (in preparation)K *TIIS Ex ia IIC T3 (in preparation)L *TIIS Ex ia IIC T6 (in preparation)Y Special version20 Antenna; Seal:5 100mm/4" horn; FKM Viton GLT 0.6 Kg6 200mm/8" Parabolic, FKM Viton GLT 0.3 Kg9 Special version30 Antenna Extension: Additional weigth1 W/o 1.8 Kg2150mm/6" 2.0 Kg3 250mm/10" 2.3 Kg4 450mm/18" 2.9 Kg9 Special version40 Process connection: Additional weight– EN-Flanges –CQJ DN100 PN10/16 B1, 316L 4.9 KgCWJ DN150 PN10/16 B1, 316L 10.6 Kg– ASME-Flanges –APJ 4" 150lbs RF, 316/316L 7.0 KgAVJ 6" 150lbs RF, 316/316L 11.3 Kgflange B16.5– JIS-Flanges –KH5 10K 100 RF, 316L 4.5 Kgflange JIS KV5 10K 150 RF, 316L 10.1 Kgflange JIS – Miscellaneous –XVJ UNI flange DN150/6"/150, 316L 3.4 KgMax PN1/14.5lbs/1K, suitable forDN150 PN10/16, 6" 150lbs, 10K 150X3J UNI flange DN200/8"/200, 316L 4.4 KgMax PN1/14.5lbs/1K, suitable forDN200 PN10/16, 8" 150lbs, 10K 200X5J UNI flange DN250/10"/250, 316L 5.4 KgMax PN1/14.5lbs/1K, suitable forDN250 PN10/16, 10" 150lbs, 10K 250XDJ align. device., UNI 6"/DN150/150, 316L 5.8 Kgmax 14.5lbs/PN1/1K, suitable for6" 150lbs / DN150 PN16 / 10K 150XEJ align. device., UNI 8"/DN200/200, 316L 4.9 Kgmax 14.5lbs/PN1/1K, suitable for8" 150lbs / DN200 PN16 / 10K 200XFJ align. device., UNI 10"/DN250/250, 316L 5.9 Kgmax 14.5lbs/PN1/1K, suitable for10" 150lbs / DN250 PN16 / 10K 250YY9 Special versionFMR540- Product designation (part 1)
Micropilot S FMR540Endress+Hauser 31Ordering structure (continued)50 Output; Operation:A 4-20mA HART; 4-line display VU331, envelope curve display on siteY Special version60 Housing:C T12 Alu, coated IP68 NEMA4X, separate connection compartmentY Special version70 Cable entry:1 Thread M202Gland M203Thread G1/24 Thread NPT1/29 Special version80 Weight + Measure Approval:A NMi + PTB (<1mm) weight & measure approvalF NMi witnessed initial verificat. (<1mm)Type approvalG *PTB witnessed initial verificat. (<1mm) (in preparation)Type approvalR Not selected; Inventory controlVersion (3mm)Y Special version90 Additional Option:A Basic versionY Special versionFMR540- Complete product designation
Micropilot S FMR54032 Endress+HauserAccessoriesWeather protection cover A Weather protection cover made of stainless steel is recommended for outdoor mounting (order code: 543199-0001). The shipment includes the protective cover and tension clamp.L00-FMR2xxxx-00-00-06-en-001Sensor alignment tool for Target Positioner (alignment device option) onlyA sensor alignment tool is recommended to be used at the time of installation for FMR540 with Top Target Positioner (alignment device feature). Order code: 52026756For instructions see document KA267F/00/A2.L00-FMR540xx-00-00-00-en-001Commubox FXA191 HART For intrinsically safe communication with ToF Tool/FieldCare via the RS232C interface. For details refer to TI237F/00/en.Commubox FXA195 HART For intrinsically safe communication with ToF Tool/FieldCare via the USB interface. For details refer to TI404F/00/en.ENDRESS+HAUSERMICROPILOT IIENDRESS+HAUSERMICROPILOT IIIP 65Order Code:Ser.-No.:Order Code:Ser.-No.:MessbereichMeasuring rangeMessbereichMeasuring rangeU 16...36V DC4...20 mAU 16...36 V DC4...20 mAmax.20 mmax. 20 mMade in Germany MaulburgMade in Germany MaulburgT>70°C :At >85°CT >70°C :At >85°CF12 / F23 / T12 housing5°4°3°2°1°0°
Micropilot S FMR540Endress+Hauser 33Commubox FXA291 The Commubox FXA291 connects Endress+Hauser field instruments with CDI interface (= Endress+Hauser Common Data Interface) to the USB interface of a personal computer or a notebook. For details refer to TI405C/07/en.Note! For the following Endress+Hauser instruments you need the "ToF Adapter FXA291" as an additional accessory:• Cerabar S PMC71, PMP7x• Deltabar S PMD7x, FMD7x• Deltapilot S FMB70• Gammapilot M FMG60• Levelflex M FMP4x• Micropilot FMR130/FMR131• Micropilot M FMR2xx• Micropilot S FMR53x, FMR540• Prosonic FMU860/861/862• Prosonic M FMU4x• Tank Side Monitor NRF590 (with additional adapter cable)ToF Adapter FXA291 The ToF Adapter FXA291 connects the Commubox FXA291 via the USB interface of a personal computer or a notebook to the following Endress+Hauser instruments:• Cerabar S PMC71, PMP7x• Deltabar S PMD7x, FMD7x• Deltapilot S FMB70• Gammapilot M FMG60• Levelflex M FMP4x• Micropilot FMR130/FMR131• Micropilot M FMR2xx• Micropilot S FMR53x, FMR540• Prosonic FMU860/861/862• Prosonic M FMU4x• Tank Side Monitor NRF590 (with additional adapter cable)For details refer to KA271F/00/a2.
Micropilot S FMR54034 Endress+HauserDocumentationFields of activities Level MeasurementLimit detection and continuous level measurement in liquids and bulk solids, FA001/F/00/en.Technical Information Fieldgate FXA320, FXA520Technical Information for Fieldgate FXA320/520, TI369F/00/en.Tank Side Monitor NRF590Technical Information for Tank Side Monitor NRF590, TI374F/00/en.Operating Instructions Operating instructions for FMR540:Certificates Safety instructions (XA) and certificates (ZE) for FMR540:Control Drawings (ZD) for FMR540:Instrument Output Communication OperatingInstructionsDescription of InstrumentFunctionsBrief Operating Instructions(in the Instrument)FMR540 A HART BA326F/00/en BA341F/00/en KA255F/00/A2Instrument Certificate Explosion protection Output Communication PTB 00 ATEX XA WHGFMR5401 ATEX II 1/2 G EEx ia IIC T6A HART 2067X XA338F/00/a36 ATEX II 1/2 G EEx ia, WHG in preparationG ATEX II 3 G EEx nA II T6 in preparationInstrument Certificate Explosion protection Output Communication ZDFMR540 SFM ISAHARTZD194F/00/enU CSA IS ZD196F/00/en
Micropilot S FMR540Endress+Hauser 35PatentsThis product may be protected by at least one of the following patents.Further patents are pending.• US 5,387,918 i EP 0 535 196• US 5,689,265 i EP 0 626 063• US 5,659,321 • US 5,614,911 i EP 0 670 048• US 5,594,449 i EP 0 676 037• US 6,047,598• US 5,880,698• US 5,926,152• US 5,969,666• US 5,948,979• US 6,054,946• US 6,087,978• US 6,014,100
International Head QuarterEndress+HauserGmbH+Co. KGInstruments InternationalColmarer Str. 679576 Weil am RheinDeutschlandTel. +49 76 21 9 75 02Fax +49 76 21 9 75 34 5www.endress.cominfo@ii.endress.comTI412F/00/en/09.06FM+SGML 6.0 ProMoDo

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