Microlynx Systems 5031416 WIRELESS TX DRILL DATA AT OIL AND GAS SITES User Manual 883038 Rev 0

Microlynx Systems Ltd WIRELESS TX DRILL DATA AT OIL AND GAS SITES 883038 Rev 0

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5031416 User Manual

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DOCUMENT NAME: TBD REV 0User GuideTesTORKWireless Test Torque SystemDRAFT VERSION - INTERNAL USE ONLY

DRAFT VERSION - INTERNAL USE ONLY

USER GUIDE COPYRIGHT AND DISCLAIMERCONTACT: 1-877-TESCO-77 WIRELESS TORQUE TURN SYSTEM WWW.TESCOCORP.COMINTL: 713-359-7295 I WWW.TESCOPARTS.COMTesco Corporation (“TESCO”) has made every effort to ensure that this document contains accurate and current information for the TESCO Torque Turn System, however, the document is intended to be used in conjunction with a complete training program and on-site supervision and TESCO does not warrant or guarantee that the information contained herein is either complete or accurate in every respect, and the reader hereby protects, indemnifies and holds harmless Tesco Corporation together with its directors, officers, employees and agents from and against all liability for personal injury, death or property damage to any person arising directly or indirectly from the use by the reader of the information contained in the document.All information in this document is proprietary and confidential, and shall remain the sole property of Tesco Corporation. This document shall not be used, copied or reproduced in whole or in part, nor shall be revealed in any manner to outside parties without prior written permission from Tesco Corporation. All prints and copies shall be returned upon job completion unless otherwise specified in writing by Tesco Corporation.Windows® is a registered trademark of Microsoft Corporation in the United States and other countries.Tesco Corporation © 2013. All rights reserved.Contact InformationCorporate Head Office3993 W. Sam Houston Parkway No., Suite 100Houston, Texas, 77043USAwww.tescocorp.comwww.tescoparts.comTelephone: (713) 359-7000Fax: (713) 359-7001After Market Sales and Service ContactToll Free North America: 1-877-TESCO-77International: 713-359-7295DRAFT VERSION - INTERNAL USE ONLY

REVISION INFORMATION USER GUIDECONTACT: 1-877-TESCO-77 WIRELESS TORQUE TURN SYSTEM WWW.TESCOCORP.COMINTL: 713-359-7295 II WWW.TESCOPARTS.COMRevision InformationVersion Date Description of ChangesRev 0 August 2013 First release of documentDRAFT VERSION - INTERNAL USE ONLY

USER GUIDE TABLE OF CONTENTSCONTACT: 1-877-TESCO-77 WIRELESS TORQUE TURN SYSTEM WWW.TESCOCORP.COMINTL: 713-359-7295 III WWW.TESCOPARTS.COMTABLE OF CONTENTSCompliance Statement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .VIIRSS-GEN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .VIIElectromagnetic Compatibility Notice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .VIIFCC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .VIIIC RSS 210. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .VIIIndustry Canada RF Exposure Statement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VIIISafety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VIII4.1.1 IEC 60079-11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VIIICHAPTER 1: ABOUT THIS DOCUMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1CHAPTER 2: SYSTEM OVERVIEW. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3Data logging and reports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4Data Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4User Interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4How the TesTORK system works . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5What’s Included in the TesTORK kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5Software Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6Select Job dialog box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6Existing Jobs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6New Job. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Main screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10Data fields on left Side of Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11Connections Side Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12View All Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Add New Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14Edit Current Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17Drilling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18Pipe Tally Side Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20Reports Side Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21Hardware Side Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22About WTTTS side panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24CHAPTER 3: INSTALLATION AND START UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25DRAFT VERSION - INTERNAL USE ONLY

TABLE OF CONTENTS USER GUIDECONTACT: 1-877-TESCO-77 WIRELESS TORQUE TURN SYSTEM WWW.TESCOCORP.COMINTL: 713-359-7295 IV WWW.TESCOPARTS.COMPre-Installation Activities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25Verify Casing Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25Pre-Job Component Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25Pre-job system test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26On-Site Rig Up Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26Installing the TesTORK sub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27System Start Up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28Turning the TesTORK on or off. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28Use the following procedures to turn the TesTORK sub on or off: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29To turn on the TesTORK sub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29To turn off the TesTORK sub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29Starting TesTORK Manager software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30To start TesTORK Manager software. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30To check connection between the TesTORK sub and TesTORK Manager software. . . . . . . . . . . . . . . . . . . . . . . . . . . . .31CHAPTER 4: OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33Pre-job Activity List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36Log a Passed Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36Log a Failed Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38Force Past a Failed Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41Manual Shoulder Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43To manually set the shoulder point. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43Pipe Tally . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45Reports. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46CHAPTER 5: SYSTEM SETTINGS AND ADMINISTRATION . . . . . . . . . . . . . . . . . . . . . . . . .49Computer Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49Minimum Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49Supported Operating System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49Running WTTS Software. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49To run TesTORK Manager software from a USB flash drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50To run TesTORK Manager software from the host computer desktop. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50To start TesTORK Manager software automatically when the host computer starts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50System Start Up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51To start TesTORK software for the first time on a host computer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51System Settings Dialog Box. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53CHAPTER 6: TESCO BASE RADIO. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59DRAFT VERSION - INTERNAL USE ONLY

USER GUIDE TABLE OF CONTENTSCONTACT: 1-877-TESCO-77 WIRELESS TORQUE TURN SYSTEM WWW.TESCOCORP.COMINTL: 713-359-7295 V WWW.TESCOPARTS.COMIntroduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59Electromagnetic Compatibility Notice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60FCC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60IC RSS 210. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60Industry Canada RF Exposure Statement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 604.1.1 CSA 22.2 No. 213 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 614.1.2 ANSI/ISA 12.12.01 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61User Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61Environmental. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61Radio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62Contact Closures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63Digital Interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63Operating Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64APPENDIX A: CHANGING THE BATTERY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-1Cautions and Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1Torque Sub Battery Changing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1APPENDIX B: TTS CHECKLISTS AND FORMS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-1Job Safety Analysis Worksheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-2Torque Turn System: Pre-Job Information Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-4Torque Turn System: Required Data Sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-7Torque Turn System: Tool Kit Inventory Checklist. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-9Torque Turn System: Inventory Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-11Torque Turn System: Final Checklist. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-13APPENDIX C: TTS GENERAL ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-1Torque and RPM Wireless Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-1DRAFT VERSION - INTERNAL USE ONLY

TABLE OF CONTENTS USER GUIDECONTACT: 1-877-TESCO-77 WIRELESS TORQUE TURN SYSTEM WWW.TESCOCORP.COMINTL: 713-359-7295 VI WWW.TESCOPARTS.COMDRAFT VERSION - INTERNAL USE ONLY

USER GUIDECONTACT: 1-877-TESCO-77 WIRELESS TORQUE TURN SYSTEM WWW.TESCOCORP.COMINTL: 713-359-7295 VII WWW.TESCOPARTS.COMELECTROMAGNETIC COMPATIBILITY NOTICEFCCThis device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.IC RSS 210This device complies with Industry Canada licence-exempt RSS standard(s). Operation is subject to the following two conditions: (1) this device may not cause interference, and (2) this device must accept any interference, including interference that may cause undesired operation of the device.Le présent appareil est conforme aux CNR d’Industrie Canada applicables aux appareils radio exempts de licence. L’exploitation est autorisée aux deux conditions suivantes : (1) l’appareil ne doit pas produire de brouillage, et (2) l’utilisateur de l’appareil doit accepter tout brouillage radioélectrique subi, même si le brouillage est susceptible d’en compromettre le fonctionnement.SAFETYThe TESCO TesTORK is intended to be used in locations where hazardous gases may likely be present. It meets the requirements of IEC-60079-11 for use in Zone 1 Group IIB.Note: Only units with either a Special Inspection sticker or Model Certification label shall be used in locations where hazardous gases may be present. DRAFT VERSION - INTERNAL USE ONLY

COMPLIANCE AND COMPATIBILITY USER GUIDECONTACT: 1-877-TESCO-77 WIRELESS TORQUE TURN SYSTEM WWW.TESCOCORP.COMINTL: 713-359-7295 VIII WWW.TESCOPARTS.COM4.1.1 IEC 60079-11THIS EQUIPMENT IS SUITABLE FOR USE IN ZONE 1, GAS GROUP IIB, OR NON-HAZARDOUS LOCATIONS ONLY.Warning! EXPLOSION HAZARD - SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR ZONE 1.Avertissement! RISQUE D’EXPLOSION - LA SUBSTITUTION DES COMPOSANTS PEUT RENDRE CE MATERIEL INACCEPTABLE POUR LES EMPLACEMENTS DE ZONE 1.Warning! The TESCO TESTORK UNIT MUST ONLY BE ASSEMBLED AND OPERATED BY QUALIFIED PERSONNEL! ! ! DRAFT VERSION - INTERNAL USE ONLY

USER GUIDECONTACT: 1-877-TESCO-77 WIRELESS TORQUE TURN SYSTEM WWW.TESCOCORP.COMINTL: 713-359-7295 1 WWW.TESCOPARTS.COMCHAPTER 1: ABOUT THIS DOCUMENTCONTENTSThis document contains the following information for the TESCO Wireless Torque Turn Sys-tem (WTTS):• System overview• Rig up, configuration and calibration• Operation• Checklists and general system informationCONVENTIONSThis document uses signal words and symbols to identify the hazards that a person may encounter while assembling, maintaining, servicing or operating this product.Danger!Indicates that the situation could endanger the life of the operator or other personnel if procedures are not followed correctly.Warning!Indicates that the situation could present a serious risk of harm to personnel or severe damage to equipment if procedures are not followed correctly.CautionIndicates that the situation could cause damage to equipment if the procedure is not followed correctly.NoteIndicates additional information that will enable the user to complete the task more easily. ! ! ! DRAFT VERSION - INTERNAL USE ONLY

ABOUT THIS DOCUMENT USER GUIDECONTACT: 1-877-TESCO-77 WIRELESS TORQUE TURN SYSTEM WWW.TESCOCORP.COMINTL: 713-359-7295 2 WWW.TESCOPARTS.COMDRAFT VERSION - INTERNAL USE ONLY

USER GUIDECONTACT: 1-877-TESCO-77 WIRELESS TORQUE TURN SYSTEM WWW.TESCOCORP.COMINTL: 713-359-7295 3 WWW.TESCOPARTS.COMCHAPTER 2: SYSTEM OVERVIEWThis chapter provides an overview of the functionality and features of the TesTORK Wireless Torque Monitoring System.INTRODUCTIONThe TesTORK Wireless Torque Monitoring System was developed by TESCO to complement the TESCO Casing Running Tool (CRT). The TesTORK enables operators to accurately mon-itor torque vs. turns and torque vs. time when making up connections using TESCO top drive systems. RPM is also monitored.The TesTORK is wireless in operation and functions independently of other rig equipment. The only connection required is an AC power supply to the base radio.FeaturesThe TesTORK provides the following operational features:• Real time monitoring of torque load applied by the top drive during casing connections• Torque load is measured against both time and number of turns for each casing connection.• Operators can define the characteristics of a satisfactory casing connection by entering connection data specifying torque limits, turn values and hold time for the shoulder and peak toque target.• During a connection attempt, the user interface (UI) displays real time data showing torque load vs. time and torque load vs. number of turns. The speed (RPM) of the casing during a connection attempt can also be viewed.• A summary of data from the connection attempt is immediately displayed on the UI when the connection attempt is complete • Connection attempts are identified as being either a pass or a fail. The operator can also identify a connection as being a forced pass or forced fail. Comments must be added to connections identified in this way. • Information and data defining a job can be specified before a job begins. Information includes company details, casing data, shoulder data and peak torque data values. Some data can also be changed during a job.• The TesTORK is calibrated to measure between 0-50000 ft-lbs of toque and can be re-calibrated regularly DRAFT VERSION - INTERNAL USE ONLY

SYSTEM OVERVIEW USER GUIDECONTACT: 1-877-TESCO-77 WIRELESS TORQUE TURN SYSTEM WWW.TESCOCORP.COMINTL: 713-359-7295 4 WWW.TESCOPARTS.COM• The TesTORKmakes efficient use of battery life which is continually monitored. To preserve battery life, the TesTORK will enter sleep mode after a period of no communication between itself and the base radio.• The TesTORK uses an auto hunt mode to establish wireless connection with the base radioData logging and reportsThe TesTORK provides the following data logging and reporting functionality:• Torque, turn and time data for every connection is logged at 100 times per second• Every connection attempt is logged and the result displayed• Operators are prompted to enter comments for failed connections. Comments can also be added following a successful connection.• Logs and displays connection number, casing depth and the reason for every failed con-nection • Reports can be generated that provide information on job statistics, section detail or summaries, and connection details (i.e. shoulder torque values, peak torque values and number of turns)• A connection can be abandoned if two complete turns (or less) are not completed Data ConfigurationThe TesTORK software provides the following data configuration options and functionality: • Connection data defining the characteristics of a satisfactory casing connection can be changed at any time during a jobNote: The TesTORK flags and logs all changes to connection data during a job.• All connection data is saved for future use. This reduces the time required to enter data manually by allowing the operator to reuse similar data from a previous job• Data is displayed and logged in metric or Imperial units for every connection. Note: Units cannot be changed during a connection process.User InterfaceThe TesTORK user interface (UI) has the following features:• TesTORK software is automatically installed and runs from the client CD; users do not have to manually install the program onto a computer• Operators can enter data and navigate the TesTORK screens with either a touch screen (only some laptop computers) or mouse click• Interactive torque vs. time and turns graph reports are displayed enabling the operator to:• Use pan and zoom controls to view details at any point on the graph• View torque vs. time, torque vs. turn, or torque vs. time and turns• Show or hide RPM data by clicking a single buttonDRAFT VERSION - INTERNAL USE ONLY

USER GUIDE SYSTEM OVERVIEWCONTACT: 1-877-TESCO-77 WIRELESS TORQUE TURN SYSTEM WWW.TESCOCORP.COMINTL: 713-359-7295 5 WWW.TESCOPARTS.COMHOW THE TESTORK SYSTEM WORKSThe TesTORK system is comprised of the following components:• TesTORK sub• TesTORK housing• Base radio (connects to the computer hosting TesTORK Manager software)• TesTORK Manager software and host computerThe TesTORK sub is installed between the top drive and casing drive system. Sensors in the TesTORK sub provide torque, tension and rotational data. This data is transmitted to the base radio by a wireless transmitter located in the TesTORK housing. The TesTORK sub and Tes-TORK housing are a single unit referred to as the TesTORK.The base radio supplies torque, tension and rotational data to the TesTORK Manager soft-ware‘s host computer. The combination of TesTORK system components enable the operator to view and log con-nection data using the TesTORK Manager software‘s user interface.See “Appendix C: TTS General Assembly” for the general schematic overview.WHAT’S INCLUDED IN THE TESTORK KITThe TesTORK kit consists of the following items:• TesTORK with built in wireless transmitter• Base radio • Computer• Custom battery pack. • Printer with power cord, USB cord, paper and ink cartridges• USB patch cordDRAFT VERSION - INTERNAL USE ONLY

SYSTEM OVERVIEW USER GUIDECONTACT: 1-877-TESCO-77 WIRELESS TORQUE TURN SYSTEM WWW.TESCOCORP.COMINTL: 713-359-7295 6 WWW.TESCOPARTS.COMSOFTWARE OVERVIEWThis section provides an overview of TesTORK software including the main screen and dialog boxes available from the main screen. Select Job dialog boxThe Select Job dialog box appears after starting TesTORK software. This dialog box enables the operator to resume work on an existing job, or start a new job. Two tabs are available in the Select Job dialog box:• Existing Jobs• New JobExisting JobsThe Existing Jobs tab provides a list of exiting jobs and enables the operator to select a job and immediately resume work on that job. TesTORK software saves information and connection data from each job monitored by the software.Note: If no job is selected, the most recent job is automatically re-started when the OK button is clicked.Figure 2-1: Existing Jobs tabDRAFT VERSION - INTERNAL USE ONLY

USER GUIDE SYSTEM OVERVIEWCONTACT: 1-877-TESCO-77 WIRELESS TORQUE TURN SYSTEM WWW.TESCOCORP.COMINTL: 713-359-7295 7 WWW.TESCOPARTS.COMNew JobThe New Job tab enables the operator to begin a new job by entering information and connection data that define the job. Information is first entered in the New Job tab. The Create New Job dialog box then appears enabling the operator to enter further information and connection data. The following items are available in the New Jobs tab: Figure 2-2: New Job tabTable 2-1: Create New Job dialog boxGroup Item Functionality DescriptionClient Text box Input of text informationLocation Text box Input of text informationUnits of MeasureMetric Radio button Configures all data to be displayed in imperial unitsImperial Radio button Configures all data to be displayed in metric unitsStarting ConnectionNumber Text box Defines starting connection numberDRAFT VERSION - INTERNAL USE ONLY

SYSTEM OVERVIEW USER GUIDECONTACT: 1-877-TESCO-77 WIRELESS TORQUE TURN SYSTEM WWW.TESCOCORP.COMINTL: 713-359-7295 8 WWW.TESCOPARTS.COMThe following items are available in the Create New Job dialog box:Figure 2-3: Create New Job dialog boxTable 2-2: Create New Job dialog box:Group Item Functionality DescriptionJob Details Client Company Text box Displays the name of the company typed in the New Job tabLocation Text box Displays the name of the location typed in the New Job tab.Customer Representative Text box Representative from the customer Tesco Technician Text box TESCO technician entering the job and connection dataThread Representative Text box Independent thread expertCasing Manufacturer Text box Casing manufacturerName Text box Representative from casing manufacturerType Text box Type of casingGrade Text box Steel grade of casingDiameter cm Text box Casing diameter value. A correct casing diameter value is vital for accurate calculation of RPM. A metric or diameter vale can be entered pending on the units of measure selection made in the Select Job tab. For information on selecting how units are displayed, see Table 2-1 on page 7.Weight kg/cm Text box Casing weight value. A metric or diameter vale can be entered pending on the units of measure selection made in the Select Job tab. For information on selecting how units are displayed, see Table 2-1 on page 7.DRAFT VERSION - INTERNAL USE ONLY

USER GUIDE SYSTEM OVERVIEWCONTACT: 1-877-TESCO-77 WIRELESS TORQUE TURN SYSTEM WWW.TESCOCORP.COMINTL: 713-359-7295 9 WWW.TESCOPARTS.COMShoulder Test runs are required to determine the number of turns and the shoulder torque value. Use the Stream Check function. For more information.Max Torque Text box Maximum post-shoulder target rangeMin Torque Text box Minimum post-shoulder target rangePost Shldr Turns Text boxThe amount the casing should turn after ‘shouldering’ occurs; this value is typically very low. +/- Delta Text boxAllowable variance for the post-shoulder turn. Avg Start Turns Text boxSets the turn count that pre-shoulder averaging begins atAvg End Turns Text boxSets the turn count that pre-shoulder averaging ends atAvg Offset ft-lb Text boxSets the shoulder torque value above the pre-shoulder averageAuto-Shoulder Mode Check box When the auto-shoulder mode is selected the shoulder point can be moved (manually)Peak TorqueTargetConsult your casing manufacturer for the information used in this parameter group. Max Torque ft-lb Text box Maximum allowable torque value. A torque value above this setting results in a failed connection result.Opt Torque ft-lb Text box Optimal torque valueMin Torque ft-lb Text box Minimum allowable torque value. A Torque value below this setting results in a failed connection result.Turns Text box Number of turns required to reach peak torque+/- Delta Text box Allowable variance in number of turns required to reach peak torqueHold (sec) Text box Time required to maintain the optimal torque setting. During this time, variances outside the optimal torque range result in a failed connection result.Overshoot ft-lb Text box Increased torque value generated by the momentum of the top drive when the casing connection is fully tightenedTable 2-2: Create New Job dialog box:Group Item Functionality DescriptionDRAFT VERSION - INTERNAL USE ONLY

SYSTEM OVERVIEW USER GUIDECONTACT: 1-877-TESCO-77 WIRELESS TORQUE TURN SYSTEM WWW.TESCOCORP.COMINTL: 713-359-7295 10 WWW.TESCOPARTS.COMMain screenThe main screen appears after starting TesTORK software and beginning a job. The main screen provides access to information and dialog boxes that enable the operator to accurately monitor torque, turns and RPM while making up connections. The main screen also provides access to data from previous connection attempts, reports and hardware configuration options. The following items are available from the main screen:Figure 2-4: Main screenTable 2-3: Main Screen Interface ElementsItem Data/NotesFooter bar Contains connection status information Data fields on the left side of the screenDisplays number of passed connections, depth, torque values, turn values, shoulder and post-shoulder torque and turn dataGraphs Display torque (and RPM) vs. turns and torque (and RPM) vs. time Information is displayed in real time as the connection progresses. Connections button Provides access to the following dialog boxes:•View All Connections•New Section• Edit Current Section• Connection• Drilling• Job CommentDRAFT VERSION - INTERNAL USE ONLY

USER GUIDE SYSTEM OVERVIEWCONTACT: 1-877-TESCO-77 WIRELESS TORQUE TURN SYSTEM WWW.TESCOCORP.COMINTL: 713-359-7295 11 WWW.TESCOPARTS.COMData fields on left Side of ScreenThe following data is available on the left side of the screen: Pipe Tally tab Enables the operator to view a list of all connection attemptsReports tab Enables the operator to view and print data section and connection dataHardware tab Enables the operator to view hardware configuration information. Administrators are able to access and configure the System Settings dialog box About WTTS tab Enables the operator to view TesTORK software version informationTable 2-4: Data fields on left side of screenGroup Item DescriptionConnection Tally# Passed Number of connections categorized as being passedDepth Current total depth of casingSection # Every change to job information and connection data creates a new section numberTorque Max Value entered in Create New Job or Add New Section dialog boxPeak Peak torque value during a connection attemptOptimal Value entered in Create New Job or Add New Section dialog boxMin Value entered in Create New Job or Add New Section dialog boxShldr Max Value entered in Create New Job or Add New Section dialog boxShoulder System or manually defined value Shldr Min Value entered in Create New Job or Add New Section dialog boxDelta Value entered in Create New Job or Add New Section dialog boxTurns Max Value entered in Create New Job or Add New Section dialog boxAt Peak How many turns taken to reach the peak torque value during a connection attemptMin Value entered in Create New Job or Add New Section dialog boxAt Shldr How many turns taken to reach the shoulder value during a connection attempt. System or manually defined value Post Shldr Value entered in Create New Job or Add New Section dialog boxTable 2-3: Main Screen Interface ElementsItem Data/NotesDRAFT VERSION - INTERNAL USE ONLY

SYSTEM OVERVIEW USER GUIDECONTACT: 1-877-TESCO-77 WIRELESS TORQUE TURN SYSTEM WWW.TESCOCORP.COMINTL: 713-359-7295 12 WWW.TESCOPARTS.COMConnections Side PanelThe Connections side panel enables the operator to access the following dialog boxes and windows:Note: A list of the results from each attempted connection is also displayed when the Connections button is clicked.View All ConnectionsClicking the View All Connections button enables the operator to access the View Connections window containing details of all casing connections made as part of the current job. The View Connections window also features buttons that enable the operator View Graph, View Section and Remove Conn (remove connection).Figure 2-5: Connections side panelDRAFT VERSION - INTERNAL USE ONLY

USER GUIDE SYSTEM OVERVIEWCONTACT: 1-877-TESCO-77 WIRELESS TORQUE TURN SYSTEM WWW.TESCOCORP.COMINTL: 713-359-7295 13 WWW.TESCOPARTS.COMFigure 2-6: View Connections WindowTable 2-5: View Connections Window:Group Item Functionality DescriptionColumns Conn Nbr (Connection Number) Displays the connection numberRunning total of connections made Seq Number(Sequence Number) Displays the sequence numberNumber of attempts made on a connectionSection Displays the SectionSection numberLength Displays casing lengthLength of casing used in connectionResult Display connection resultCan be a passed, failed or forced pass connectionDate/Time Displays time and date informationDisplays the exact time and date of each connection attemptComments Displays CommentsThe operator can enter commentsButton View Graph Displays the graph of the selected item.Displays the graphed connection data from the selected connection attemptView Section Displays job information and connection data.Displays the job information and connection data for the selected connection attemptRemove Conn(remove connection) Removes the last connection attemptRemoves the last connection attempt from a jobDRAFT VERSION - INTERNAL USE ONLY

SYSTEM OVERVIEW USER GUIDECONTACT: 1-877-TESCO-77 WIRELESS TORQUE TURN SYSTEM WWW.TESCOCORP.COMINTL: 713-359-7295 14 WWW.TESCOPARTS.COMAdd New SectionThe Add New Section window enables the operator to make revisions to the job details and connection data. A new section is created each time a change is made to the job details and connection data following a connection attempt. However, changes can be made to the job details and connection data without creating a new section if a connection has not yet been attempted.Figure 2-7: Add New Section WindowTable 2-6: Add New Section Window:Group Item Functionality DescriptionJob Details Client Company Text box Displays the name of the company typed in the New Job tabLocation Text box Displays the name of the location typed in the New Job tab.Customer Representative Text box Representative from the customer Tesco Technician Text box TESCO technician entering the job and connection dataThread Representative Text box Independent thread expertDRAFT VERSION - INTERNAL USE ONLY

USER GUIDE SYSTEM OVERVIEWCONTACT: 1-877-TESCO-77 WIRELESS TORQUE TURN SYSTEM WWW.TESCOCORP.COMINTL: 713-359-7295 15 WWW.TESCOPARTS.COMCasing Manufacturer Text box Casing manufacturerName Text box Representative from casing manufacturerType Text box Type of casingGrade Text box Steel grade of casingDiameter cm Text box Casing diameter value. A correct casing diameter value is vital for accurate calculation of RPM. A metric or diameter vale can be entered pending on the units of measure selection made in the Select Job tab. For information on selecting how units are displayed, see Table 2-1 on page 7.Weight kg/cm Text box Casing weight value. A metric or diameter vale can be entered pending on the units of measure selection made in the Select Job tab. For information on selecting how units are displayed, see Table 2-1 on page 7.Shoulder Test runs are required to determine the number of turns and the shoulder torque value. Use the Stream Check function. For more information.Max Torque Text box Maximum post-shoulder target rangeMin Torque Text box Minimum post-shoulder target rangePost Shldr Turns Text boxThe amount the casing should turn after ‘shouldering’ occurs; this value is typically very low. +/- Delta Text boxAllowable variance for the post-shoulder turn. Avg Start Turns Text boxSets the turn count that pre-shoulder averaging begins atAvg End Turns Text boxSets the turn count that pre-shoulder averaging ends atAvg Offset ft-lb Text boxSets the shoulder torque value above the pre-shoulder averageAuto-Shoulder Mode Check box When the auto-shoulder mode is selected the shoulder point can be moved (manually)Peak TorqueTargetConsult your casing manufacturer for the information used in this parameter group. Max Torque ft-lb Text box Maximum allowable torque value. A torque value above this setting results in a failed connection result.Opt Torque ft-lb Text box Optimal torque valueMin Torque ft-lb Text box Minimum allowable torque value. A Torque value below this setting results in a failed connection result.Turns Text box Number of turns required to reach peak torqueTable 2-6: Add New Section Window:Group Item Functionality DescriptionDRAFT VERSION - INTERNAL USE ONLY

SYSTEM OVERVIEW USER GUIDECONTACT: 1-877-TESCO-77 WIRELESS TORQUE TURN SYSTEM WWW.TESCOCORP.COMINTL: 713-359-7295 16 WWW.TESCOPARTS.COMEdit Current SelectionEnables the operator to makes changes to a current section’s job information and connection data if no connection attempt has yet been made within that section. If a connection attempt has been made, the button is not functional.+/- Delta Text box Allowable variance in number of turns required to reach peak torqueHold (sec) Text box Time required to maintain the optimal torque setting. During this time, variances outside the optimal torque range result in a failed connection result.Overshoot ft-lb Text box Increased torque value generated by the momentum of the top drive when the casing connection is fully tightenedTable 2-6: Add New Section Window:Group Item Functionality DescriptionDRAFT VERSION - INTERNAL USE ONLY

USER GUIDE SYSTEM OVERVIEWCONTACT: 1-877-TESCO-77 WIRELESS TORQUE TURN SYSTEM WWW.TESCOCORP.COMINTL: 713-359-7295 17 WWW.TESCOPARTS.COMConnectionThe Connection dialog box enables the operator to begin monitoring a connection attempt. Once a connection attempt is complete, the Connection dialog box displays the connection result pass or fail. The operator can accept the connection result or assigned a Forced Pass designation to a connection attempt that failed. The Connection dialog box also enables the operator to start a streaming checking and monitor connection data without logging the data. The operator can also add comments associated wit each connection attempt and edit casing length data.Figure 2-8: Connection WindowTable 2-7: Connection Window Dialog Group Field/Element Name Data/NotesCommunications Status Bar Provides information on the connection status between the TesTORK and TesTORK Manager software. The following connection status messages can be displayed:•Hunting - No connection between the TesTORK and TesTORK Manager software•Idle - Connection is established between the Tes-TORK and TesTORK Manager software•Streaming - TesTORK Manager software is reiev-ing connection data from the TesTORKDRAFT VERSION - INTERNAL USE ONLY

SYSTEM OVERVIEW USER GUIDECONTACT: 1-877-TESCO-77 WIRELESS TORQUE TURN SYSTEM WWW.TESCOCORP.COMINTL: 713-359-7295 18 WWW.TESCOPARTS.COMDrillingThe Drilling Control dialog box enables the operator to view torque and turns data without the data being logged. Data is updated every second rather than at 100 times a second.Connection Number Increments with every passed or forced pass connection. Remains the same for a failed connection attempt.Length (ft) Length of current casing (not including thread)Stream CheckDisplays connection data without logging the data. Start Starts logging a connection attempt. Once the casing has completed two turns, logging cannot be aborted and the result is recorded.Stop Stops logging the connection attempt once complete and returns connection status to Idle status.Set Shoulder Enables the operator to manually set a shoulder point. If TesTORK Manager software doesn’t automatically detect a shoulder, this button is set by default.Mark Connection As Enables the operator to record a connection attempt as a Pass, Failed or Forced Passed. A comment must be added if a connection result is over ridden or the connection attempt failed.Comment Enables the operator to add a comment to any connection attempt. However, comments must be added to a Failed or Forced Passed. attempt.Figure 2-9: Drilling Control WindowTable 2-7: Connection Window Dialog (Continued)Group Field/Element Name Data/NotesDRAFT VERSION - INTERNAL USE ONLY

USER GUIDE SYSTEM OVERVIEWCONTACT: 1-877-TESCO-77 WIRELESS TORQUE TURN SYSTEM WWW.TESCOCORP.COMINTL: 713-359-7295 19 WWW.TESCOPARTS.COMTable 2-8: Drilling Control Window Dialog Group Field/Element Name Data/NotesCommunications Status Bar Provides information on the connection status between the TesTORK and TesTORK Manager software. The following connection status messages can be displayed:•Hunting - No connection between the TesTORK and TesTORK Manager software•Idle - Connection is established between the Tes-TORK and TesTORK Manager softwareStreaming - TesTORK Manager software is reieving connection data from the TesTORKControl Start Drilling Starts displaying torque and turns dataStop Drilling Returns TesTORK Manager software to Idle modeElapsed Time Time since the Start button was pressedFigure 2-10: Job Comments WindowTable 2-9: Job Comments Dialog Group Field/Element Name Data/NotesAdd Comment Enables the operator to add comments about a jobDRAFT VERSION - INTERNAL USE ONLY

SYSTEM OVERVIEW USER GUIDECONTACT: 1-877-TESCO-77 WIRELESS TORQUE TURN SYSTEM WWW.TESCOCORP.COMINTL: 713-359-7295 20 WWW.TESCOPARTS.COMPipe Tally Side PanelThe Pipe Tally side panel displays a list of all connection attempts. When a connection attempt is selected the connection data associated with the attempt is displayed:Figure 2-11: Pipe Tally WindowTable 2-10: Pipe Tally Dialog Group Field/Element Name Data/NotesPipe Tally Conn (Connection) Connection numberLength Casing lengthSect (Section) Section numberDate/Time Time and date connection attempt was startedDRAFT VERSION - INTERNAL USE ONLY

USER GUIDE SYSTEM OVERVIEWCONTACT: 1-877-TESCO-77 WIRELESS TORQUE TURN SYSTEM WWW.TESCOCORP.COMINTL: 713-359-7295 21 WWW.TESCOPARTS.COMReports Side PanelThe Reports side panel displays the Report Selection window By selecting from the drop down menu, an operator can view accumulated data from a job. Data includes job statistics, individ-ual section details, combined section details and job comments.Note: For a complete description of each report and the informa-tion available, see “Reports” on page 46.Figure 2-12: Reports WindowTable 2-11: Reports Window Dialog Group Field/Element Name Data/NotesReport Selection Type(Drop Down Menu)Job Statistics Sections (detail) Sections (summary)Connections Range (All or Range)Display all items or a range of itemsPreview (Button) Displays reportDRAFT VERSION - INTERNAL USE ONLY

SYSTEM OVERVIEW USER GUIDECONTACT: 1-877-TESCO-77 WIRELESS TORQUE TURN SYSTEM WWW.TESCOCORP.COMINTL: 713-359-7295 22 WWW.TESCOPARTS.COMHardware Side PanelThe Hardware side panel displays information about the Wireless Torque Turn Tension Sys-tem.Figure 2-13: Hardware WindowDRAFT VERSION - INTERNAL USE ONLY

USER GUIDE SYSTEM OVERVIEWCONTACT: 1-877-TESCO-77 WIRELESS TORQUE TURN SYSTEM WWW.TESCOCORP.COMINTL: 713-359-7295 23 WWW.TESCOPARTS.COMTable 2-12: Hardware Window Dialog Group Field/Element Name Data/NotesItem Ctrl Port Type(Control Port Type)System informationCtrl Port Desc(Control Port Description)System informationCtrl Port Cmds Tx System informationCtrl Port Resp Rx System informationCtrl Port Pkt Errs System informationCtrl Port Bytes Tx System informationCtrl Port Bytes Rx System informationCtrl Port Last Resp System informationDevice Type System informationDevice Status System information - Status is Idle when communication is established between the TesTORKand TesTORK Manager softwareRaw Data Logging System informationCal’d Data Logging System informationData Port Type System informationData Port Desc System informationData Port Cmds Tx System informationData Port Resp Rx System informationData Port Pkt Errs System informationData Port Bytes Tx System informationData Port Bytes Rx System informationData Port Last Resp System informationButtons Configuration Enables access to the TesTork System Settings dialog box. A password is required. For more information on using the TesTork System Settings dialog box, see “System Settings Dialog Box” on page 53.Clear Stats **Please supply descriptionDRAFT VERSION - INTERNAL USE ONLY

SYSTEM OVERVIEW USER GUIDECONTACT: 1-877-TESCO-77 WIRELESS TORQUE TURN SYSTEM WWW.TESCOCORP.COMINTL: 713-359-7295 24 WWW.TESCOPARTS.COMAbout WTTTS side panelThe About WTTTS side panel displays the TESCO Wireless Torque Turn Tension System (WTTTS) Version as well as TESCO contact information.Figure 2-14: About WTTTS WindowTable 2-13: About WTTTS Dialog BoxGroup Field/Element Name Data/NotesAbout WTTTS Version The Current Software Version of the TESCO WTTTS.Contact Information TESCO Corporation Contact InformationDRAFT VERSION - INTERNAL USE ONLY

USER GUIDECONTACT: 1-877-TESCO-77 WIRELESS TORQUE TURN SYSTEM WWW.TESCOCORP.COMINTL: 713-359-7295 25 WWW.TESCOPARTS.COMCHAPTER 3: INSTALLATION AND START UPThis chapter provides information on installing and starting The TesTORK Wireless Torque Monitoring System‘s hardware and software components. The installation process consists of the following general procedures:• Pre-installation activitiesNote: Once a job has been defined, the TesTORK system com-ponents must be inspected and verified before going to the job site. • Pre-job component inspection• On-site rig-up procedures• Installing the Torque Sub• System start-up PRE-INSTALLATION ACTIVITIESVerify Casing DataBefore traveling to the casing running job site, ensure the following information about the cas-ing has been collected from the field supervisors at TESCO (see Pre-Job Information checklist 881031 in “Appendix B: TTS Checklists and Forms”).• casing weight• casing size• approximate lengths (tally sheet)• connection typesPre-Job Component InspectionComplete the following steps to ensure that the TesTORK system is complete and functional before traveling to the job site.1. Ensure that all TesTORK components are present in the pelican case(s).2. Check all cables for wear or damaged ends. If damage is detected, or if a cable is suspect, pin out the cord and verify its condition.DRAFT VERSION - INTERNAL USE ONLY

INSTALLATION AND START UP USER GUIDECONTACT: 1-877-TESCO-77 WIRELESS TORQUE TURN SYSTEM WWW.TESCOCORP.COMINTL: 713-359-7295 26 WWW.TESCOPARTS.COM3. Connect the system together and verify that data is being received at the computer and most importantly check the battery life. If battery life is not enough to complete the job, install new lithium D size batteries before going to site.Note: See “Appendix A: Changing The Battery” for more informa-tion.4. After completing the initial system verification and confirming that all the required components are present, repack all of the items into the pelican case(s) and crate.5. Submit the completed checklist to the supervisor to confirm that there is a complete kit prepared for the upcoming job.6. Use form 881027 as a reference; see “Appendix B: TTS Checklists and Forms”Pre-job system testEnsure a pre-job system test is completed (i.e. communication can be established between the TesTORK and TesTORK Manager software) before traveling to the job site.For example:1. Connect all equipment.2. Switch on computer3. Ensure connection has been established between the TesTORK and TesTORK Manager softwareON-SITE RIG UP PROCEDURESComplete the following steps to ensure that the correct placement of the TesTORK system’s hardware components after arriving at the job site.Danger! The printer (and memory stick if used) must only be used in a safe area.Danger! Ensure each piece of equipment has the appropriate rating for the location for where it will be positioned.Caution: The base radio must be positioned with its antenna in line of sight with the TesTORK.1. Report to on-site supervisor(s) for orientation and initial introductions.2. Go to the rig floor and determine hardware placement for the major components of the TesTORK system.3. Place the major TesTORK system components.4. Connect the major TesTORK system components. ! ! ! DRAFT VERSION - INTERNAL USE ONLY

USER GUIDE INSTALLATION AND START UPCONTACT: 1-877-TESCO-77 WIRELESS TORQUE TURN SYSTEM WWW.TESCOCORP.COMINTL: 713-359-7295 27 WWW.TESCOPARTS.COMINSTALLING THE TESTORK SUBContent or cross reference TBDDRAFT VERSION - INTERNAL USE ONLY

INSTALLATION AND START UP USER GUIDECONTACT: 1-877-TESCO-77 WIRELESS TORQUE TURN SYSTEM WWW.TESCOCORP.COMINTL: 713-359-7295 28 WWW.TESCOPARTS.COMSYSTEM START UPAfter the on-site rig up procedures have been completed and the TesTORK has been installed, the TesTORK system is ready to start. Once started, the TesTORK system is ready to begin monitoring and logging connection attempts.Note: For information on using TesTORK system to monitor and log connection attempts, see “Operation” on page 33.Start the TesTORK system by completing the following procedures:1. Turn on the TesTORK 2. Start TesTORK Manager softwareTurning the TesTORK on or offWhen the TesTORK is turned on it will automatically start looking for a wireless signal from base radio. The TesTORK automatically connects to the base radio (and TesTORK Manager software) once a connections is established.Note: The TesTORK sub is automatically powered off when it does not have a wireless connection for 15 minutes or more. Therefore, when not in use for an extended period on the rig, dis-connect power to the receiver to preserve the batteries in the Tes-TORK.DRAFT VERSION - INTERNAL USE ONLY

USER GUIDE INSTALLATION AND START UPCONTACT: 1-877-TESCO-77 WIRELESS TORQUE TURN SYSTEM WWW.TESCOCORP.COMINTL: 713-359-7295 29 WWW.TESCOPARTS.COMUse the following procedures to turn the TesTORK sub on or off:To turn on the TesTORK subPush the Power button on the side of the TesTORK sub.The light tube located above the power button will flash five timesTo turn off the TesTORK subPush the Power button on the side of the TesTORK sub.The power button will flash five times.Figure 3-1: Turning on the TesTORKOn buttonLight tubeDRAFT VERSION - INTERNAL USE ONLY

INSTALLATION AND START UP USER GUIDECONTACT: 1-877-TESCO-77 WIRELESS TORQUE TURN SYSTEM WWW.TESCOCORP.COMINTL: 713-359-7295 30 WWW.TESCOPARTS.COMStarting TesTORK Manager softwareUse the following procedures to start TesTORK Manager software and check that connection has been established between the TesTORK sub and TesTORK Manager software.To start TesTORK Manager software 1. Ensure the computer hosting TesTORK Manager software is powered up and the desktop is displayed on the screen.2. Double-click the TestTORKManager program icon located on the Desktop.The Select Job dialog box appears.Note: If this is the first time starting TesTORK Manager software on the host computer, a dialog box appears confirming that a job directory must be set before starting the software. Browse to and select (create) a suitable folder, and then click OK.TesTORK Manager software uses the selected folder to store log files containing configuration and connection data from each job started in the software. 3. Select one of the following options: If you want to: Complete these steps:Start an existing joba. Ensure the Existing Jobs tab is selected.The Existing Jobs dialog box appears.b. Select a job, and then click OK.Note: Use the Display Filter buttons to display the most recent jobs or all jobs.The TesTORK Manager software main screen appears.DRAFT VERSION - INTERNAL USE ONLY

USER GUIDE INSTALLATION AND START UPCONTACT: 1-877-TESCO-77 WIRELESS TORQUE TURN SYSTEM WWW.TESCOCORP.COMINTL: 713-359-7295 31 WWW.TESCOPARTS.COMTo check connection between the TesTORK sub and TesTORK Manager software1. On the main screen, click the Connections button.The Connections dialog box appears.2. Check the Communications status boxCreate a new joba. Click the New Jobs tab.The New Jobs dialog box appears.b. Type a client name in the Client box.c. Type a location in the Location box.d. Select a unit of measure using the Units of Measure radio buttons.e. Type a starting connection number in the Starting Connection box.f. Click OK.The Create New Job Window appearsg. Type the relevant information or data in the text boxes.Note: For a description of each text box item, see Figure 2-3 on page 8.h. Click OK.The TesTORK Manager software main screen appears.Figure 3-2: Connections dialog boxIf you want to: Complete these steps:DRAFT VERSION - INTERNAL USE ONLY

INSTALLATION AND START UP USER GUIDECONTACT: 1-877-TESCO-77 WIRELESS TORQUE TURN SYSTEM WWW.TESCOCORP.COMINTL: 713-359-7295 32 WWW.TESCOPARTS.COMThe message Idle is displayed when communication between the TesTORK and -TesTORK Manager software is established.DRAFT VERSION - INTERNAL USE ONLY

USER GUIDECONTACT: 1-877-TESCO-77 WIRELESS TORQUE TURN SYSTEM WWW.TESCOCORP.COMINTL: 713-359-7295 33 WWW.TESCOPARTS.COMCHAPTER 4: OPERATIONThis chapter provides information on using the various features of TesTORK Wireless Torque Monitoring System. Information in this chapter includes:• Pre-job activity list•Overview• ConnectionsPRE-JOB ACTIVITY LISTEnsure the following activities have been completed before using the procedures in this chap-ter. Note: For more information on checking the connectivity between the TesTORK sub and TesTORK Manager software, see “To check connection between the TesTORK sub and TesTORK Man-ager software” on page 31.Table 1: Pre-job task listActivity ReferencePre-installation activitiespage 25On-site rig-up procedurespage 26Installation of the TesTORK subpage 27System Start-uppage 28Ensuring connection has been established between the TesTORK sub and TesTORK Manager software.page 31DRAFT VERSION - INTERNAL USE ONLY

OPERATION USER GUIDECONTACT: 1-877-TESCO-77 WIRELESS TORQUE TURN SYSTEM WWW.TESCOCORP.COMINTL: 713-359-7295 34 WWW.TESCOPARTS.COMOVERVIEWThe TesTORK system system’s different features and functionality are accessed by clicking on buttons at the top right side of the screen. As each button is clicked, the dialog box on the right side of the screen changes enabling access to the features and functionality associated with each button.The following operational features and functionality are available by clicking the buttons at the top right side of the screen.Figure 4-1: Connections tab and ButtonsTable 2: Operational featuresButton Enables the operator to:Connections • View information on completed connec-tions• Add a new section by updating the connec-tion configuration data• Log a connection attempt• Monitoring a drilling operation• Add a job commentPipe Tally View a list of connectionsReports View and print reports providing information job statistics, sections, connections and job commentsDRAFT VERSION - INTERNAL USE ONLY

USER GUIDE OPERATIONCONTACT: 1-877-TESCO-77 WIRELESS TORQUE TURN SYSTEM WWW.TESCOCORP.COMINTL: 713-359-7295 35 WWW.TESCOPARTS.COMCONNECTIONSClick the Connections button to access the following features: Table 3: Pre-job task listSide panel Use this feature to: ReferenceConnection• Log a passed connection • Log a failed connection• Force past a failed connectionDrillingContinually monitor torque and RPM at the at the top drive during a drilling operationJob CommentAdd a comment about the jobView All ConnectionsView information on each connection attempt for the current job. The following Information is available:• Graphs showing the connection attempt data• Configuration data used for each connec-tion attemptNew SectionBegin a new section by changing the job details or connection configuration data.Edit Current SectionEdit a new section before a connection attempt has been madeDRAFT VERSION - INTERNAL USE ONLY

OPERATION USER GUIDECONTACT: 1-877-TESCO-77 WIRELESS TORQUE TURN SYSTEM WWW.TESCOCORP.COMINTL: 713-359-7295 36 WWW.TESCOPARTS.COMConnectionUse the following procedures to:Log a Passed ConnectionUse the following procedure to accept the Passed status assigned to a connection by the sys-tem and continue to the next connection.1. On the main screen, click the Connections button.Table 4: Procedure DescriptionLog a passed connectionLog a failed connectionForce past a failed connection It is possible to force a Pass status on a failed connection if the operator has determined that the connection is correct, but tTesTORK Manager software has not recognized it as such.One situation in which a failed connection might be forced is when the threaded coupling on the top of the casing has been removed. This can cause faults to occur. Torquing two connections at once can create a fault alarm as the shoulders might not synchronize and the applied/registered torque might be more erratic than what was set as parameters for Fail status. In this case, it is permitted to force a Pass status if the correct end result torque is achieved. The comment section allows comments regarding the reason for the pass; comments are required for all force failed or force passed connections. In addition, the option to increase the connection number to account for the double joint is available.Another situation where a force pass connection might occur is if the operator clicks the Start button after the casing has already turned a number times. This will produce a fault that indicates shouldering occurred too early and/or the optimum torque was achieved within too few turns. If it is confirmed that the connection is actually correct, then force pass the connection.DRAFT VERSION - INTERNAL USE ONLY

USER GUIDE OPERATIONCONTACT: 1-877-TESCO-77 WIRELESS TORQUE TURN SYSTEM WWW.TESCOCORP.COMINTL: 713-359-7295 37 WWW.TESCOPARTS.COMThe Connections dialog box appears.Note: Change the casing length if required.Note: The connection number is automatically assigned the next number in the sequence.Note: Click Stream Check to display connection data without logging a connection attempt or determining a shoulder point.To close the Connections dialog box after performing a stream check, click Stream Check.2. Click Start.TesTORK Manager software is now ready to begin logging and displaying con-nection data.Note: No data is displayed until the top drive operator begins a connection attempt. 3. Start a connection attempt.Figure 4-2: Connections dialog boxDRAFT VERSION - INTERNAL USE ONLY

OPERATION USER GUIDECONTACT: 1-877-TESCO-77 WIRELESS TORQUE TURN SYSTEM WWW.TESCOCORP.COMINTL: 713-359-7295 38 WWW.TESCOPARTS.COMTesTORK Manager software begins logging and displaying connection data.4. When the Torque and RPM values reach zero, click Stop.5. Type comments in the Comment text box, if required.6. Click Save.The connection number and length are added to the running totals and the connec-tion data is logged.Log a Failed ConnectionUse the following procedure to accept the Failed status assigned to a connection by the system and continue to the next connection.Figure 4-3: Connection dataFigure 4-4: Torque and RPM valuesDRAFT VERSION - INTERNAL USE ONLY

USER GUIDE OPERATIONCONTACT: 1-877-TESCO-77 WIRELESS TORQUE TURN SYSTEM WWW.TESCOCORP.COMINTL: 713-359-7295 39 WWW.TESCOPARTS.COM1. On the main screen, click the Connections button.The Connections dialog box appears.Note: Change the casing length if required.Note: The connection number is automatically assigned the next number in the sequence.Note: Click Stream Check to display connection data without logging a connection attempt or determining a shoulder point.To close the Connections dialog box after performing a stream check, click Stream Check.2. Click Start.TesTORK Manager software is now ready to begin logging and displaying con-nection data.Note: No data is displayed until the top drive operator begins a connection attempt. 3. Start a connection attempt.Figure 4-5: Connections dialog boxDRAFT VERSION - INTERNAL USE ONLY

OPERATION USER GUIDECONTACT: 1-877-TESCO-77 WIRELESS TORQUE TURN SYSTEM WWW.TESCOCORP.COMINTL: 713-359-7295 40 WWW.TESCOPARTS.COMTesTORK Manager software begins logging and displaying connection data.4. When the Torque and RPM values reach zero, click Stop.Failed is displayed in the Mark Connection drop-down list.5. Type comments in the Comment text box.Note: A comment must be typed in the Comment text box before clicking Save.6. Click Save.The connection number and length are added to the running totals and the connec-tion data is logged.Figure 4-6: Connection dataFigure 4-7: Torque and RPMDRAFT VERSION - INTERNAL USE ONLY

USER GUIDE OPERATIONCONTACT: 1-877-TESCO-77 WIRELESS TORQUE TURN SYSTEM WWW.TESCOCORP.COMINTL: 713-359-7295 41 WWW.TESCOPARTS.COMForce Past a Failed ConnectionUse the following procedure to assign a Force Past result to a connection attempt assigned Failed status by the system, and continue to the next connection.1. On the main screen, click the Connections button.The Connections dialog box appears.Note: Change the casing length if required.Note: The connection number is automatically assigned the next number in the sequence.Note: Click Stream Check to display connection data without logging a connection attempt or determining a shoulder point.To close the Connections dialog box after performing a stream check, click Stream Check.2. Click Start.TesTORK Manager software is now ready to begin logging and displaying con-nection data.Note: No data is displayed until the top drive operator begins a connection attempt. Figure 4-8: Connections dialog boxDRAFT VERSION - INTERNAL USE ONLY

OPERATION USER GUIDECONTACT: 1-877-TESCO-77 WIRELESS TORQUE TURN SYSTEM WWW.TESCOCORP.COMINTL: 713-359-7295 42 WWW.TESCOPARTS.COM3. Start a connection attempt.TesTORK Manager software begins logging and displaying connection data.4. When the Torque and RPM values reach zero, click Stop.Failed is displayed in the Mark Connection drop-down list.5. Select Forced Pass from the Mark Connection drop-down list.6. Type comments in the Comment text box.Note: A comment must be typed in the Comment text box before clicking Save.7. Click Save.Figure 4-9: Connection dataFigure 4-10: Torque and RPMDRAFT VERSION - INTERNAL USE ONLY

USER GUIDE OPERATIONCONTACT: 1-877-TESCO-77 WIRELESS TORQUE TURN SYSTEM WWW.TESCOCORP.COMINTL: 713-359-7295 43 WWW.TESCOPARTS.COMThe connection number and length are added to the running totals and the connec-tion data is logged.MANUAL SHOULDER OPERATIONTesTORK Manager software enables the operator to manually change the shoulder point to any desired point. The program then recalculates the delta turn and delta torque from the new shoulder point values.When a new job folder is created, the shoulder detection method automatically defaults to Auto Mode. In Auto Mode, everything works the same as previously described. If the shoulder detection method needs to be changed to MANUAL, then the operator must go to the Connec-tion dialog box and select manual shoulder. Note: Notice the Shoulder Target values have been disabled and the Shoulder Target Mode has been changed to Manual Shoul-der. The Main Screen also indicates that Manual Shoulder mode has been selected.Note: Selecting Manual Shoulder disables alarms associated with automatic shouldering.To manually set the shoulder point**Needs finishingUse the following procedure to manually set the shoulder point.1. On the main screen, click the Connections button.DRAFT VERSION - INTERNAL USE ONLY

OPERATION USER GUIDECONTACT: 1-877-TESCO-77 WIRELESS TORQUE TURN SYSTEM WWW.TESCOCORP.COMINTL: 713-359-7295 44 WWW.TESCOPARTS.COMThe Connections dialog box appears.Note: Change the casing length if required.Note: The connection number is automatically assigned the next number in the sequence.Note: Click Stream Check to display connection data without logging a connection attempt or determining a shoulder point.To close the Connections dialog box after performing a stream check, click Stream Check.2. Click Start.TesTORK Manager software is now ready to begin logging and displaying con-nection data.Note: No data is displayed until the top drive operator begins a connection attempt. 3. Start a connection attempt.Figure 4-11: Connections dialog boxDRAFT VERSION - INTERNAL USE ONLY

USER GUIDE OPERATIONCONTACT: 1-877-TESCO-77 WIRELESS TORQUE TURN SYSTEM WWW.TESCOCORP.COMINTL: 713-359-7295 45 WWW.TESCOPARTS.COMPIPE TALLYClicking the Connections button enables access to the following features:• View All Connections• New Section• Edit Current SectionControl buttons. Use these buttons to log connection attempts and monitor and log connection attempts. Note: For screen shots and a description of each dialog box ele-ments, see “Pipe Tally Side Panel” on page 20.Use the Connections button to access the following features:• View All Connections• New SectionDRAFT VERSION - INTERNAL USE ONLY

OPERATION USER GUIDECONTACT: 1-877-TESCO-77 WIRELESS TORQUE TURN SYSTEM WWW.TESCOCORP.COMINTL: 713-359-7295 46 WWW.TESCOPARTS.COMREPORTSThe following section provide3s information on the different reports available from the Tes-TORK Manager software. Figure 4-12: Summary Report WindowTable 4-1: Summary Report Window Dialog Group Field/Element Name Data/NotesCharts Final Torque vs Final TurnsShoulder Torque vs ShoulderTurnsDelta Torque vs Delta TurnsDRAFT VERSION - INTERNAL USE ONLY

USER GUIDE OPERATIONCONTACT: 1-877-TESCO-77 WIRELESS TORQUE TURN SYSTEM WWW.TESCOCORP.COMINTL: 713-359-7295 47 WWW.TESCOPARTS.COMFigure 4-13: Summary Report By Torque WindowTable 4-2: Summary Report By Torque Window Dialog Group Field/Element Name Data/NotesCharts Final Torque (ft-lb)Shoulder Torque (ft-lb)Delta Torque (ft-lb)DRAFT VERSION - INTERNAL USE ONLY

OPERATION USER GUIDECONTACT: 1-877-TESCO-77 WIRELESS TORQUE TURN SYSTEM WWW.TESCOCORP.COMINTL: 713-359-7295 48 WWW.TESCOPARTS.COMThe TTS provides view and print report data.Note: For screen shots and dialog box elements, see “Reports Side Panel” on page 21.Figure 4-14: Summary Report By Turns WindowTable 4-3: Summary Window By Turns Dialog Group Field/Element Name Data/NotesCharts Final TurnsShoulder TurnsDelta TurnsDRAFT VERSION - INTERNAL USE ONLY

USER GUIDECONTACT: 1-877-TESCO-77 WIRELESS TORQUE TURN SYSTEM WWW.TESCOCORP.COMINTL: 713-359-7295 49 WWW.TESCOPARTS.COMCHAPTER 5: SYSTEM SETTINGS AND ADMINIS-TRATIONThis chapter assumes that the installation, configuration, and calibration procedures for the TesTORK Wireless Torque Monitoring System have been completed.COMPUTER REQUIREMENTSThe following computer requirements are the minimum hardware and software requirementsfor the computer hosting WTTS software.Minimum Hardware• Dedicated hardware platform•2 GB of RAMSupported Operating SystemWindows® 7 or Windows 8 operating systemRunning WTTS SoftwareWTTS software is designed to be a portable program. The following options for running the software are provided.• The operator can run WTTS software directly from a USB flash drive.Note: When running WTTS software directly from a USB flash• The operator can run TesTORK Manager software directly from the host computer’s desktop.• TesTORK Manager software can be configured to start automatically when the computer hosting the software starts.DRAFT VERSION - INTERNAL USE ONLY

SYSTEM SETTINGS AND ADMINISTRATION USER GUIDECONTACT: 1-877-TESCO-77 WIRELESS TORQUE TURN SYSTEM WWW.TESCOCORP.COMINTL: 713-359-7295 50 WWW.TESCOPARTS.COMTo run TesTORK Manager software from a USB flash driveUse the following procedure to run TesTORK Manager software directly from a USB flash drive:1. Insert the USB flash drive into an available USB port on the computer hosting TesTORK Manager software.Note: If the contents of the AutoPlay dialog box doesn’t appear, navigate to the USB flash drive folder containing the TesTORK Manager software executable file.2. Double click the WTTS software executable file.The Select Job dialog box appears.To run TesTORK Manager software from the host computer desktopUse the following procedure to run TesTORK Manager software directly from the host com-puter’s desktop:1. 1. Insert the USB flash drive.Note: If the contents of the AutoPlay dialog box doesn’t appear, navigate to the containing the TesTORK Manager software exe-cutable file.2. Browse to and right-click the WTTS software executable file, and then click Copy.3. Browse to the host computer’s desktop.4. Right-click, and then click Paste.The TesTORK Manager software executable file is pasted on the host computer’s desktop.To start TesTORK Manager software automatically when the host computer startsUse the following procedure to configure TesTORK Manager software to start automatically when the computer hosting the software starts:1. Insert the USB flash drive. If the contents of the AutoPlay dialog box doesn’t appear, navigate to the folder containing the TesTORK Manager software execut-able file.2. Browse to and right-click the TesTORK Manager software executable file, and then click Copy.3. Select Start > All Programs > Startup4. Right click on the Startup folder, and then click Open.The Startup folder opens in Windows Explorer.5. Right click the Startup folder, and then click Paste.Alarm Toggle BarDRAFT VERSION - INTERNAL USE ONLY

USER GUIDE SYSTEM SETTINGS AND ADMINISTRATIONCONTACT: 1-877-TESCO-77 WIRELESS TORQUE TURN SYSTEM WWW.TESCOCORP.COMINTL: 713-359-7295 51 WWW.TESCOPARTS.COM6. TesTORK Manager software will now start automatically when the computer hosting the software starts.Note: To stop TesTORK Manager software from starting automat-ically, repeat steps 3-4. Then delete the WTTS software shortcut icon from the startup folder.SYSTEM START UPTesTORK software is a portable application that runs on a compatible computer without being installed in a way that modifies the computer’s configuration information. Note: For information the computer requirements required to run TesTORK software, see “Computer Requirements” on page 49.The TesTORK software executable file can be stored and started from a host computer’s desk-top. TesTORK software can also be stored and started from portable storage device such as a USB drive. A single folder is created when the TesTORK software is started for the first time. The folder provides a location for all configuration data and data logs for each job. This enables operators to start TesTORK software and resume work on an existing job without reentering any config-uration data. New configuration data is entered each time a new job is started.Use the following procedures to start TesTORK software for the first time on a host computerTo start TesTORK software for the first time on a host computer1. Ensure the Torque Turn System TesTORK computer is powered up and the desktop is displayed on the screen.2. Double-click the TestTORKManager program icon located on the Desktop. A dialog box appears confirming that a job data directory must be set before starting the software.3. Click OK.The Browse For Folder dialog box appears.Note: TesTORK software uses the selected folder to store log files containing configuration and connection data from each job started in the software. 4. Browse to and select (or create) a suitable folder, and then click OK.The Select Job dialog box appears.DRAFT VERSION - INTERNAL USE ONLY

SYSTEM SETTINGS AND ADMINISTRATION USER GUIDECONTACT: 1-877-TESCO-77 WIRELESS TORQUE TURN SYSTEM WWW.TESCOCORP.COMINTL: 713-359-7295 52 WWW.TESCOPARTS.COM5. Select one of the following options: If you want to: Complete these steps:Start an existing joba. Ensure the Existing Jobs tab is selected.b. Select a job, and then click OK.Use the Display Filter buttons to display the most recent jobs or all jobs.The TesTORK main screen appears.Create a new joba. Click the New Jobs tab.The New Jobs dialog box appears.b. Type a client name in the Client box.c. Type a location in the Location box.d. Select a unit of measure using the Units of Measure radio buttons.e. Type a starting connection number in the Starting Connection box.f. Click OK.The Create New Job Window appearsg. Type the relevant information or data in the text boxes.For a description of each text box item, see Figure 2-3 on page 8.h. Click OK.The TesTORK Manager software main screen appears.DRAFT VERSION - INTERNAL USE ONLY

USER GUIDE SYSTEM SETTINGS AND ADMINISTRATIONCONTACT: 1-877-TESCO-77 WIRELESS TORQUE TURN SYSTEM WWW.TESCOCORP.COMINTL: 713-359-7295 53 WWW.TESCOPARTS.COMSYSTEM SETTINGS DIALOG BOXConfigurationSelecting the Configuration button opens the System Settings window.Figure 5-1: System Settings Window -> Communications Tab WindowTable 5-1: System Settings -> Communications Tab Dialog Group Field/Element Name Data/NotesWTTS/Base Radio Serial (Radio Button) Comm Port USB (Radio Button) Port Description UDP (Radio Button) Destination IPNo Device (Radio Button) There is no WTTTS DeviceData Logging Enable Raw Data Logging(Checkbox)If the Enable Raw Data Logging box is checked the user can select where to save the log file by clicking on the “...” button.Enable Calibrated Data Logging(Checkbox)If the Enable Calibrated Data Logging is checked the user can select where to save the log file by clicking on the “...” button.DRAFT VERSION - INTERNAL USE ONLY

SYSTEM SETTINGS AND ADMINISTRATION USER GUIDECONTACT: 1-877-TESCO-77 WIRELESS TORQUE TURN SYSTEM WWW.TESCOCORP.COMINTL: 713-359-7295 54 WWW.TESCOPARTS.COMDiagnostics Link StateLast RFCTemperatureBattery LifeBattery TypePressureRPMLast ResetRF ChannelCurrent ModeRFC RateRFC TimeoutStream RateStream TimeoutPairing TimeoutFigure 5-2: System Settings -> Calibration Tab -> Device Memory Tab WindowTable 5-1: System Settings -> Communications Tab Dialog (Continued)Group Field/Element Name Data/NotesDRAFT VERSION - INTERNAL USE ONLY

USER GUIDE SYSTEM SETTINGS AND ADMINISTRATIONCONTACT: 1-877-TESCO-77 WIRELESS TORQUE TURN SYSTEM WWW.TESCOCORP.COMINTL: 713-359-7295 55 WWW.TESCOPARTS.COMTable 5-2: System Settings -> Calibration -> Device Memory Dialog Group Field/Element Name Data/NotesDevice Memory Cal VersionCal RevisionSerial NumberManufacturer InfoManufacturer DateTorque 000 OffsetTorque 000 SpanTorque 180 OffsetTorque 180 SpanTension 000 OffsetTension 000 SpanTension 090 OffsetTension 090 SpanTension 180 OffsetTension 180 SpanTension 270 OffsetTension 270 SpanGyro OffsetGyro SpanPressure OffsetPressure SpanButtons Save To File Save Calibration Data to User-Specified File LocationLoad From File Load Calibration Data from a User-Specified Location.Write To DeviceRead From DeviceDRAFT VERSION - INTERNAL USE ONLY

SYSTEM SETTINGS AND ADMINISTRATION USER GUIDECONTACT: 1-877-TESCO-77 WIRELESS TORQUE TURN SYSTEM WWW.TESCOCORP.COMINTL: 713-359-7295 56 WWW.TESCOPARTS.COMFigure 5-3: System Settings -> Calibration -> Raw Data View Tab WindowTable 5-3: System Settings -> Calibration -> Raw Data View Dialog Group Field/Element Name Data/NotesData ViewRaw PageDataButtons Save To File Save Calibration Data to User-Specified File LocationLoad From File Load Calibration Data from a User-Specified File LocationWrite To DeviceRead From DeviceDRAFT VERSION - INTERNAL USE ONLY

USER GUIDE SYSTEM SETTINGS AND ADMINISTRATIONCONTACT: 1-877-TESCO-77 WIRELESS TORQUE TURN SYSTEM WWW.TESCOCORP.COMINTL: 713-359-7295 57 WWW.TESCOPARTS.COMFigure 5-4: System Settings -> Graph Settings WindowTable 5-4: System Settings -> Graph Settings Dialog Group Field/Element Name Data/NotesMiscellaneous Graph SettingsShoulder Box size (pixels)RPM Curve Color Specify the Color of the RPM Curve GraphTorque Curve Color Specify the Color of the Torque Curve GraphShow shoulder cursors(Checkbox)If checked, shoulder cursors are displayed in the graphGraph Axis Settings(Axis Spans)TorqueRPMTurnsTimeGraph Axis Settings(Axis Increments)TurnsTimeAuto-Shoulder ParametersMin turns before shoulderMinimum slopeNumber of turns at slopeNag on Auto-Shoulder override(Checkbox)RPM Averaging Nbr of samples to averageDRAFT VERSION - INTERNAL USE ONLY

SYSTEM SETTINGS AND ADMINISTRATION USER GUIDECONTACT: 1-877-TESCO-77 WIRELESS TORQUE TURN SYSTEM WWW.TESCOCORP.COMINTL: 713-359-7295 58 WWW.TESCOPARTS.COMFigure 5-5: System Settings -> Misc WindowTable 5-5: System Settings -> Misc Dialog Group Field/Element Name Data/NotesJob Directory Location of Job Directory The user can navigate to the desired job directory by clicking the “...” button.Sys Admin Password Enter current password Enter the Current Password into the Text fieldEnter new password Enter the New Password into the Text FieldConfirm new password Confirm the New Password by Entering it in the Text FieldSave (Button) Save the New PasswordDefault Units of MeasureMetric/Imperial(Radio Buttons)Select with Which Units of Measurement the WTTTS will DisplayJob Status Finish Job(Button)Re-Open Job(Button)DRAFT VERSION - INTERNAL USE ONLY

USER GUIDECONTACT: 1-877-TESCO-77 WIRELESS TORQUE TURN SYSTEM WWW.TESCOCORP.COMINTL: 713-359-7295 59 WWW.TESCOPARTS.COMCHAPTER 6: TESCO BASE RADIOINTRODUCTIONThe TESCO Base Radio is a high performance communications system designed to provide wireless communications with a variety of TESCO products, including:• TESCO Wireless Torque Turn System (WTTTS)• TESCO Cement Plug Tracking System (CPTS)• TESCO Compact Casing Drive System (CCDS)BLOCK DIAGRAMFigure 6-1: TESCO Base Radio Block DiagramDRAFT VERSION - INTERNAL USE ONLY

TESCO BASE RADIO USER GUIDECONTACT: 1-877-TESCO-77 WIRELESS TORQUE TURN SYSTEM WWW.TESCOCORP.COMINTL: 713-359-7295 60 WWW.TESCOPARTS.COMELECTROMAGNETIC COMPATIBILITY NOTICEFCCThis device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.IC RSS 210This device complies with Industry Canada licence-exempt RSS standard(s). Operation is subject to the following two conditions: (1) this device may not cause interference, and (2) this device must accept any interference, including interference that may cause undesired operation of the device.Le présent appareil est conforme aux CNR d’Industrie Canada applicables aux appareils radio exempts de licence. L’exploitation est autorisée aux deux conditions suivantes : (1) l’appareil ne doit pas produire de brouillage, et (2) l’utilisateur de l’appareil doit accepter tout brouillage radioélectrique subi, même si le brouillage est susceptible d’en compromettre le fonctionnement.SAFETYThe TESCO Base Radio is intended to be used in locations where hazardous gases may occasionally be present. It meets the requirements of IEC-60079-11 for use in Zone 2 Group IIB; CSA 22.2 No. 213 and ANSI/ISA 12.12.01-2012 Class 1 Division 2, gas groups C and D.Note: Only units with either a Special Inspection sticker or Model Certification label shall be used in locations where hazardous gases may be present. DRAFT VERSION - INTERNAL USE ONLY

USER GUIDE TESCO BASE RADIOCONTACT: 1-877-TESCO-77 WIRELESS TORQUE TURN SYSTEM WWW.TESCOCORP.COMINTL: 713-359-7295 61 WWW.TESCOPARTS.COM4.1.1 CSA 22.2 No. 213THIS EQUIPMENT IS SUITABLE FOR USE IN CLASS 1, DIVISION 2, GROUPS C AND D, OR NON-HAZARDOUS LOCATIONS ONLY.Warning! EXPLOSION HAZARD - SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS 1, DIVISION 2.Avertissement! RISQUE D’EXPLOSION - LA SUBSTITUTION DES COMPOSANTS PEUT RENDRE CE MATERIEL INACCEPTABLE POUR LES EMPLACEMENTS DE CLASSE 1, DIVISION 2.Warning! EXPLOSION HAZARD - DO NOT DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN SWITCHED OFF OR THE AREA IS KNOWN TO BE NON-HAZARDOUS.Avertissement! RISQUE D’EXPLOSION - AVANT DE DECONNECTER L’EQUIPEMENT, COUPER LE COURANT OU S’ASSURER QUE L’EMPLACEMENT EST DESIGNE NON DANGEREUX4.1.2 ANSI/ISA 12.12.01USER CONTROLSThe TESCO Base Radio is designed to be used as part of a TESCO Wireless System. All control of the Base Radio is through the TESCO Software.There are no physical user controls on the TESCO Base Radio. SPECIFICATIONSEnvironmentalThe TESCO Base Radio is designed for outdoor use.Table 6-1: TESCO Base Radio Environmental SpecificationsOperating Temperature Range-40 °C to +70 °C.Storage Temperature-40 °C to +85 °C.Operating and Storage Humidity10% to 95%Ingress ProtectionIP66 (when used with recommended connectors or dust caps)! ! ! ! DRAFT VERSION - INTERNAL USE ONLY

TESCO BASE RADIO USER GUIDECONTACT: 1-877-TESCO-77 WIRELESS TORQUE TURN SYSTEM WWW.TESCOCORP.COMINTL: 713-359-7295 62 WWW.TESCOPARTS.COMRadioThe TESCO Base Radio contains two radio transceivers. This allows the TESCO Base Radio to receive streaming real time measurement data from the Wireless Torque Turn Tension System on one channel while at the same time monitor supervisory devices such as the TESCO Compact Casing Drive System on the other channel.Both radio channels are under control of the same microprocessor and the software ensures that the two radio channels operate on different frequency channels and never transmit at the same time.The following specifications apply to both radio links:Contact ClosuresThe TESCO Base Radio provides up to four opto-isolated solid-state contact closures that may be used for a variety of control alerting purposes. The state of these closures is set through the main application software.Table 6-2: Radio SpecificationsParameterSpecificationProtocolSubset of IEEE 802.15.4ModulationGMSK, DSSS at 250 kb/s, 2 Mchip/sFCC/IC Emission Designator2M42G7DFrequency Band2.405 to 2.480 GHz (channel centers)Standard ChannelsChannel 11 (2.405 GHz center)Channel 15 (2.425 GHz center)Channel 20 (2.450 GHz center)Channel 25 (2.475 GHz center)Channel Bandwidth3 MHz max. (TBV)RF Transmit Power-5 dBm max.ConnectorWTTTS: N-TypeGeneral Purpose: RP-TNCAllowable Antenna Gain+5 dBi max.Table 6-3: Contact Closure Specifications ParameterSpecificationConfigurationForm A (Normally Open)Load Current100 mA max.Off-State Voltage350 V Peak (AC or DC)On-State Resistance35 ohms max, (t < 1 s); 50 ohms max, (continuous)Isolation Voltage1500 Vrms min.Turn-On Time1 ms max.Turn-Off Time1 ms max.DRAFT VERSION - INTERNAL USE ONLY

USER GUIDE TESCO BASE RADIOCONTACT: 1-877-TESCO-77 WIRELESS TORQUE TURN SYSTEM WWW.TESCOCORP.COMINTL: 713-359-7295 63 WWW.TESCOPARTS.COMPowerPower to the TESCO Base Radio is provided by the host computer through the USB connector.Digital InterfaceThe interface to the computer is by means of a single USB connector.MOUNTINGThe TESCO Base Radio may be mounted to the back of the Labresav computer by means of the Mounting Adapter, TESCO part number 5036743.Alternatively, it may be mounted in any convenient location within reach of the computer.Note: If mounted in a location exposed to weather, ensure that all unused connectors have dust-caps installed and properly fitted.When both radio channels are used, to minimize the risk of generating emissions that could interfere with other radio systems, ensure the two antennas are spaced at least 8” (20 cm) apart.In order to comply with the requirements for exposure to radio frequency energy, all antennas must be mounted at least 8” (20 cm) from all persons.ConnectorAmphenol USBBF TV 2 1 G 13-13Table 6-4: Base Radio Power SpecificationsParameterSpecificationInput Voltage Range4.5 - 5.5 VdcCurrent200 mA max.Table 6-5: Digital Interface SpecificationsParameterSpecificationConnector TypeUSB Type-BInterface StandardUSB 2.0, Serial Port ProtocolTable 6-3: Contact Closure Specifications (Continued)ParameterSpecificationDRAFT VERSION - INTERNAL USE ONLY

TESCO BASE RADIO USER GUIDECONTACT: 1-877-TESCO-77 WIRELESS TORQUE TURN SYSTEM WWW.TESCOCORP.COMINTL: 713-359-7295 64 WWW.TESCOPARTS.COMOPERATING INSTRUCTIONSThe TESCO Base Radio is intended to be used only as part of a TESCO Wireless System. To operate the TESCO Base Radio, connect it by means of a USB cable to a computer running the TESCO Wireless System software.MAINTENANCEThe TESCO Base Radio contains no user serviceable parts.DRAFT VERSION - INTERNAL USE ONLY

USER GUIDE CHANGING THE BATTERYCONTACT: 1-877-TESCO-77 WIRELESS TORQUE TURN SYSTEM WWW.TESCOCORP.COMINTL: 713-359-7295 1 WWW.TESCOPARTS.COMAPPENDIX A: CHANGING THE BATTERYCAUTIONS AND WARNINGSWarning! This equipment contains intrinsically safe circuitry. Substitution of components may impair intrinsic safety.To reduce the risk of ignition of a flammable or explosive atmosphere when servicing the battery be sure the battery seals are seated properly and sealing surfaces are clean.• The battery is rechargeable• The battery is Class 1 Div 1 certified• The battery terminals are the same left to right. The battery can be inserted upside down provided the terminals are facing inwards.TORQUE SUB BATTERY CHANGING1. Turn the sub so the battery compartment is easily accessible.2. Using a 5/16” hex key, open all 4 captive screws.3. Remove the plate.4. Pull out the existing battery.5. Push in the new battery.6. Replace the battery compartment into the top sub with 4 captive screws.Note: The TesTORK system will automatically power up when the battery is fitted in the battery compartment.! DRAFT VERSION - INTERNAL USE ONLY

CHANGING THE BATTERY USER GUIDECONTACT: 1-877-TESCO-77 WIRELESS TORQUE TURN SYSTEM WWW.TESCOCORP.COMINTL: 713-359-7295 2 WWW.TESCOPARTS.COMDRAFT VERSION - INTERNAL USE ONLY

USER GUIDE TTS CHECKLISTS AND FORMSCONTACT: 1-877-TESCO-77 WIRELESS TORQUE TURN SYSTEM WWW.TESCOCORP.COMINTL: 713-359-7295 1 WWW.TESCOPARTS.COMAPPENDIX B: TTS CHECKLISTS AND FORMSThe following forms are available for the Torque Turn System. See the following pages for examples of each form. The following forms are available in full-size on the laptop or can be downloaded from TescoLink.• Form #881020 - Job Safety Analysis Sheet• Form #881049 - Wireless TTS Pre-Job Information Sheet• Form #881032 - TTS Required Data Sheet• Form #881028 - TTS Tool Kit Inventory List• Form #881050 - Wireless TTS Inventory List• Form #881042 - Final ChecklistDRAFT VERSION - INTERNAL USE ONLY

TTS CHECKLISTS AND FORMS USER GUIDECONTACT: 1-877-TESCO-77 WIRELESS TORQUE TURN SYSTEM WWW.TESCOCORP.COMINTL: 713-359-7295 2 WWW.TESCOPARTS.COMJOB SAFETY ANALYSIS WORKSHEETForm DescriptionThe Job Safety Analysis Sheet is an internal document for all TESCO workers including field, shop, and office employees.This document is to be filled out by the supervisor at the beginning of each job.DRAFT VERSION - INTERNAL USE ONLY

USER GUIDE TTS CHECKLISTS AND FORMSCONTACT: 1-877-TESCO-77 WIRELESS TORQUE TURN SYSTEM WWW.TESCOCORP.COMINTL: 713-359-7295 3 WWW.TESCOPARTS.COMJob Safety Analysis Worksheet Job #: Job Location: Analysis Made By: Date: Job Supervisor: Analysis Reviewed With: Form #881020 Rev A - Job Safety Analysis Worksheet 1 Tesco Corporation 2004: Updated June 3, 05 Personal Protective Equipment Required and/or Recommended Hard Hat Steel Toe Boots Gloves Safety Glasses Apron Respirator Safety Harness Face Shield Rubber Gloves Other: _________________ _____________________ ________________________ Sequence of Basic Job Step Potential Accidents or Hazards Recommended Safe Job Procedures Name of Person Performing Review DRAFT VERSION - INTERNAL USE ONLY

TTS CHECKLISTS AND FORMS USER GUIDECONTACT: 1-877-TESCO-77 WIRELESS TORQUE TURN SYSTEM WWW.TESCOCORP.COMINTL: 713-359-7295 4 WWW.TESCOPARTS.COMTORQUE TURN SYSTEM: PRE-JOB INFORMATION CHECKLISTForm DescriptionThe pre-job information checklist is a collection of rig information.The pre-job information checklist is partially filled out by the TESCO Service Manager then sent to the field office to collect the remaining information. The information on this checklist is used by the job supervisor responsible for the torque turn job in the field.DRAFT VERSION - INTERNAL USE ONLY

USER GUIDE TTS CHECKLISTS AND FORMSCONTACT: 1-877-TESCO-77 WIRELESS TORQUE TURN SYSTEM WWW.TESCOCORP.COMINTL: 713-359-7295 5 WWW.TESCOPARTS.COMDRAFT VERSION - INTERNAL USE ONLY

TTS CHECKLISTS AND FORMS USER GUIDECONTACT: 1-877-TESCO-77 WIRELESS TORQUE TURN SYSTEM WWW.TESCOCORP.COMINTL: 713-359-7295 6 WWW.TESCOPARTS.COMDRAFT VERSION - INTERNAL USE ONLY

USER GUIDE TTS CHECKLISTS AND FORMSCONTACT: 1-877-TESCO-77 WIRELESS TORQUE TURN SYSTEM WWW.TESCOCORP.COMINTL: 713-359-7295 7 WWW.TESCOPARTS.COMTORQUE TURN SYSTEM: REQUIRED DATA SHEETForm DescriptionThe required data sheet is used for information collection and is to be filled out by TESCO personnel after information has been received from the rig on the Pre-Job Information Check-list (form # 881031).If some information is not received from the rig, the TESCO job supervisor will be required to supply the remaining information while on site. A rig survey is required.DRAFT VERSION - INTERNAL USE ONLY

TTS CHECKLISTS AND FORMS USER GUIDECONTACT: 1-877-TESCO-77 WIRELESS TORQUE TURN SYSTEM WWW.TESCOCORP.COMINTL: 713-359-7295 8 WWW.TESCOPARTS.COM Torque Turn System Required Data Sheet Form #881032 Rev A TTS Required Data Sheet Page 1 of 1 Tesco Corporation 2005: Updated 3 June 2005The following casing information is required to set the parameters for the Torque/Turn or Torque/Time monitors. Tescowill ONLY use operator supplied data. Rig Survey checklist must be completed by a Tesco Representative. Rig Survey Required Oil Company: Well Name: Drilling Supervisor: L.S.D.: Drilling Engineer: Contractor: Wellsite Supervisor: Rig Number: Wellsite Phone Number: Top Drive Make: Top Drive Model: Projected Casing Depth: Project Date of Job: Calibration check interval: Every joints (Tesco recommends checking a minimum of once at the mid-point.) Casing Information Manufacturer: Connection Name: Casing Grade: Casing Weight: lb/ft or kg/m (Check unit of measure) Torque Target Minimum Make Up Torque: lbf-ft or N-m (Check unit of measure) Optimum Make Up Torque: lbf-ft or N-m Maximum Make Up Torque: lbf-ft or N-m Maximum Make Up RPM: Shoulder Target Turns to Shoulder: Turns +/-: Post-Shoulder Turns: Turns +/-: Trigger Torque: lbf-ft or N-m (Check unit of measure) Maximum Shoulder RPM: The above information was supplied and approved by the following: Name (print): Position/title of approver: Date: Signature: DRAFT VERSION - INTERNAL USE ONLY

USER GUIDE TTS CHECKLISTS AND FORMSCONTACT: 1-877-TESCO-77 WIRELESS TORQUE TURN SYSTEM WWW.TESCOCORP.COMINTL: 713-359-7295 9 WWW.TESCOPARTS.COMTORQUE TURN SYSTEM: TOOL KIT INVENTORY CHECKLISTForm Description:The tool kit inventory checklist provides information for the job supervisor who is responsible to maintain control of all tools.DRAFT VERSION - INTERNAL USE ONLY

TTS CHECKLISTS AND FORMS USER GUIDECONTACT: 1-877-TESCO-77 WIRELESS TORQUE TURN SYSTEM WWW.TESCOCORP.COMINTL: 713-359-7295 10 WWW.TESCOPARTS.COM Torque Turn System Tool Kit Inventory Checklist Tesco Form #881028 Updated June 3, 2005 TTS Tool Kit Checklist © Tesco Corporation, 2005 Item Description Part # Qty Origin Item Size Going to Site Leaving Site1 Battery - for Flashlight 1623 1 USA Spring Top 2 Flashlight 2766 1 3 Bulb - for Flashlight 6054 4 Hong Kong 6 Volt 4 Duct Tape - Roll 1584 2 USA 2" 5 Stainless Steel Wire - Roll 2909 1 CHINA 0.032" 6 Tie Wrap - Plastic 5381 100 USA ¼" x 12" 7 Tie Wrap - Plastic 805 100 USA 5/16" x 30" 8 Tie Wrap - Plastic 806 50 USA 1/8" x 7" 9 Hex Key Set - Short Arm 1289 1 USA 0.028" to 5/8" 10 Hex Key Set - Short Arm - Metric 1286 1 USA 0.7 mm to 10 mm 11 Fluke Meter - Process 787 18012 1 USA 12 Fuse for Fluke Meter 0487 2 USA 11 Amp 13 Fuse for Fluke Meter 0491 2 USA 44/100 Amp 14 Alligator Clip 3794 2 USA Red and Black 15 Solder 60/40 6465 1 CANADA 60/40 16 Solder for Pyropen 7475 1 CANADA 3/32/Silver 17 Butane for Pyropen 1650 1 USA 145 g 18 Pyropen 1524 1 USA cordless 19 Vise Grip 1400 1 USA 10” 20 Side Cutting Pliers 1368 1 TAIWAN 7” 21 Wire Stripper 1526 1 USA 22 Unidriver 1380 1 TAIWAN 13 PC. 23 Utility Knife 1293 1 JAPAN L2hd 24 Small Torque Wrench 5814 1 USA 25 Terminating Screw Driver 4277 1 USA 1/8”x6” 26 27 The Above information was collected by? Going to site Name (print): Signature: Leaving site Name (print): Signature: DRAFT VERSION - INTERNAL USE ONLY

USER GUIDE TTS CHECKLISTS AND FORMSCONTACT: 1-877-TESCO-77 WIRELESS TORQUE TURN SYSTEM WWW.TESCOCORP.COMINTL: 713-359-7295 11 WWW.TESCOPARTS.COMTORQUE TURN SYSTEM: INVENTORY CHECKLISTForm DescriptionThe inventory list is to be filled out by the job supervisor prior to arriving and leaving the job site.The purpose of this list is to keep track of all equipment and to assist with information needed to prepare exportation papers for the equipment.DRAFT VERSION - INTERNAL USE ONLY

TTS CHECKLISTS AND FORMS USER GUIDECONTACT: 1-877-TESCO-77 WIRELESS TORQUE TURN SYSTEM WWW.TESCOCORP.COMINTL: 713-359-7295 12 WWW.TESCOPARTS.COMDRAFT VERSION - INTERNAL USE ONLY

USER GUIDE TTS CHECKLISTS AND FORMSCONTACT: 1-877-TESCO-77 WIRELESS TORQUE TURN SYSTEM WWW.TESCOCORP.COMINTL: 713-359-7295 13 WWW.TESCOPARTS.COMTORQUE TURN SYSTEM: FINAL CHECKLISTForm DescriptionThe final checklist is to be completed by the job supervisor before leaving the job site.The purpose of this checklist is to ensure that the crew is equipped with all the tools needed to complete the job.DRAFT VERSION - INTERNAL USE ONLY

TTS CHECKLISTS AND FORMS USER GUIDECONTACT: 1-877-TESCO-77 WIRELESS TORQUE TURN SYSTEM WWW.TESCOCORP.COMINTL: 713-359-7295 14 WWW.TESCOPARTS.COM Torque Turn System: Final Checklist Form # 881042 Rev A TTS Final Checklist Page 1 of 1 Tesco Corporation 2005: Updated June 3, 2005 Final Check List Item Complete Comments Box 1 on Truck Box 2 on Truck Casing Tool on Truck Tool Box on Truck Pre-Job Forms Completed Directions To The Rig Communications Devices Personal Computer Fuel For The Vehicle Additional Items The above check was performed by: Name (print): Signature: DRAFT VERSION - INTERNAL USE ONLY

USER GUIDE TTS GENERAL ASSEMBLYCONTACT: 1-877-TESCO-77 WIRELESS TORQUE TURN SYSTEM WWW.TESCOCORP.COMINTL: 713-359-7295 1 WWW.TESCOPARTS.COMAPPENDIX C: TTS GENERAL ASSEMBLYTORQUE AND RPM WIRELESS NETWORKDRAFT VERSION - INTERNAL USE ONLY

TTS GENERAL ASSEMBLY USER GUIDECONTACT: 1-877-TESCO-77 WIRELESS TORQUE TURN SYSTEM WWW.TESCOCORP.COMINTL: 713-359-7295 2 WWW.TESCOPARTS.COMDRAFT VERSION - INTERNAL USE ONLY